Operation CHARM: Car repair manuals for everyone.

Refit




Refit
1. Lay main harness in vehicle.
2. Locate rear section and secure in retaining clips.
3. Feed harness to rear bumper lamps, secure in clips and grommets.
4. Connect multiplugs to rear bumper lamps, fit rear lamps and secure with screws.
5. Fit LH rear earth header and secure with nut.
6. Connect multiplugs to LH tail lamp.
7. Position RH tail lamp and connect multiplugs.
8. Fit RH tail lamp and secure with Torx screws.
9. Fit RH rear earth header and secure with nut.
10. Connect multiplug to towing electrics.
11. Connect rear screen washer tube.
12. Connect tail door harness multiplugs.
13. Connect and fit rear window lift and wash/wipe relays.
14. Position harness into luggage compartment.
15. Connect both rear ABS speed sensor multiplugs and secure harness grommets.
16. Connect multiplug to fuel pump.
17. Fit fuel pump access cover and secure with screws.
18. Fit luggage compartment carpet.
19. Connect multiplugs at the base of 'B/C' Posts.
20. Fit all harness clips to interior of vehicle.
21. Fit multiplugs and earth header to LH lower 'A post.
22. Fit earth header to RH lower 'A' post.
23. Connect multiplug to window lift ECU.
24. Fit face level vent ducting.
25. Fit steering column to bracket and secure with nuts.
26. Fit rear heater ducting and secure with nut.
27. Secure harness to rear heater ducting with clips.
28. Position mounting bracket and secure relays.
29. Connect Lucar to handbrake switch.
30. Manual gearbox only: Connect multiplug to gear lever hill descent switch.
31. Connect multiplug to accelerometer.
32. Automatic gearbox only: Connect multiplugs to gear selector.
33. Connect heated oxygen sensor multiplug.
34. Fit earth header to floor tunnel and secure with nut.
35. Fit earth lead to airbag ECU and secure with bolt.
36. Connect multiplug to airbag ECU.
37. Connect multiplugs to brake light switch and brake pedal position switch.
38. Connect multiplug to throttle position sensor.
39. Fit harness clip to steering column.
40. Connect multiplug to steering column switch.
41. Position fuse box to body and connect multiplugs.
42. Fit relays to fuse box bracket.
43. Connect coaxial cable.
44. Fit and connect multiplug to RH 'A' post.
45. Fit passenger compartment fuse box and secure with bolts.
46. Position side repeater lamps, connect multiplugs and fit to wings.
47. Secure rear edge of front wheel arch liners.
48. Fit front mud flaps and secure with screws.
49. With assistance feed harness through bulk head into engine bay.
50. Position harness to wiper motor and connect multiplug.
51. Fit air intake plenum.
52. Secure harness to LH side of engine bay and secure fixings.
53. Connect multiplug to inertia switch.
54. Connect multiplugs to underside of fuse box.
55. Fit nuts securing fuse box to brackets.
56. it battery connections and multiplug to fuse box.
57. Fit fuse box cover.
58. Connect 'E' box cooling fan multiplug.
59. Connect 'E' box temperature sensor multiplug.
60. Connect engine harness multiplugs to main harness.
61. Automatic gearbox only: Connect multiplug to gearbox ECU.
62. Fit 'E' box cover and secure with Allen screws.
63. Connect engine harness multiplugs to main harness.
64. Fit harness retaining clips.
65. Models with cruise control: Connect multiplug to vacuum pump.
66. Connect Lucar connector to starter motor.
67. Connect multiplug to LH ABS speed sensor.
68. Fit LH earth header and secure with nut.
69. Connect multiplug to harness.
70. Connect multiplugs to LH headlamp and headlamp levelling motor.
71. Secure harness to cooling fan clips.
72. Connect multiplugs to cooling fan pack and cooling fans.
73. Position bonnet release cable to harness and secure with cable ties.
74. Fit battery carrier.
75. With assistance feed harness through bulk head into engine bay.
76. Fit earth header to bulk head and secure with nut.
77. Fit front screen washer tube to harness.
78. Fit harness retaining clips.
79. Fit PAS and coolant reservoir support bracket and secure with bolt and nuts.
80. Connect multiplug to bonnet switch.
81. Connect multiplug to brake fluid low level indicator switch.
82. Fit jack to holder in engine bay.
83. Connect multiplugs to horn refrigerant pressure sensor and compressor.
84. Connect multiplugs to RH headlamp and headlamp levelling motor.
85. Connect multiplug to RH ABS speed sensor and secure to clips.
86. Connect multiplug to ABS modulator.
87. Fit earth header to RH inner wing and secure with nut.
88. Position harness to windscreen washer reservoir.
89. Fit windscreen washer reservoir.
90. Fit engine acoustic cover.
91. Fit carpet.