Operation CHARM: Car repair manuals for everyone.

Starter Motor: Service and Repair




Remove
1. Remove battery carrier.







2. Release starter motor solenoid terminal cover, remove nut securing battery lead to solenoid and disconnect battery lead.
3. Disconnect Lucar connector from starter solenoid.
4. Remove 3 bolts securing starter motor to gearbox noting that the LH bolt also secures the mounting bracket for the CKP sensor multiplug.
5. Manoeuvre and remove starter motor.

Refit
1. Clean starter motor and mating face on gearbox.
2. Position starter motor to gearbox, align CKP sensor multiplug bracket, fit and tighten bolts to 45 Nm (33 lbf.ft).
3. Connect battery lead to solenoid terminal, fit nut and tighten to 13 Nm (9.5 lbf.ft). Secure terminal cover.
4. Connect Lucar connector to starter solenoid.
5. Fit battery carrier.