Cylinder Head Components
CYLINDER HEAD COMPONENTS
Cylinder Heads
The cylinder heads are unique to each cylinder bank. Deep-seated bolts, to reduce distortion, secure the cylinder heads to the cylinder block. Two hollow dowels align each cylinder head with the cylinder block.
The 14 mm spark plugs, one per cylinder, locate in recesses down the center line of each cylinder head.
The engine-lifting eyes are bolted to the cylinder heads, two on the rear (one per head) and one at the front.
Camshaft Covers
The camshaft covers are manufactured from thermo-plastic. The A bank camshaft cover incorporates an outlet for the part load engine breather. The bank B camshaft cover incorporates an outlet for the full load engine breather and the engine oil filler cap. Identical oil separators are incorporated below the breather outlet in each cover.
Silicon rubber in-groove gaskets seal the joints between the camshaft covers and the cylinder heads. Together with spacers and seals on the camshaft cover fasteners, they also isolate the covers from direct contact with the cylinder heads, to reduce noise.
Cylinder Head Gasket
The multi-layered steel cylinder head gasket has cylinder specific water flow cross-sections for uniform coolant flow.
Camshafts
The camshafts are manufactured in chilled cast iron. Five aluminum alloy caps retain each camshaft. Location numbers, 0 to 4 for the intake camshaft and 5 to 9 for the exhaust camshaft, are marked on the outer faces of the caps.
Sensor Ring
Timing rings for each camshaft position sensor are located at the rear of both intake camshafts. A flat, machined near the front of each camshaft, enables the camshafts to be locked during the valve timing procedure.
Camshaft Position Sensor
The camshaft position sensors are installed in each cylinder head at the rear of the intake camshaft. It is a variable reluctance sensor that provides an input to the ECM regarding the position of the camshaft.
Inlet and Exhaust Valves
Each cylinder head incorporates dual overhead camshafts operating four valves per cylinder via solid shimless aluminum alloy valve lifters.
The lightweight valve gear provides good economy and noise levels. Valve head diameters are 31 mm (1.220 inch) for the exhaust and 35 mm (1.378 inch) for the intake. All valves have 5 mm (0.197 inch) diameter stems supported in sintered metal seats and guide inserts. Collets, valve collars and spring seats locate single valve springs on both intake and exhaust valves. Valve stem seals are integrated into the spring seats.
CAUTION: Due to slight variations in length, the valves are not interchangeable between marques (Land Rover, Jaguar and Aston Martin).
Fuel Injectors
Eight, top fed, eight hole, fuel injectors are installed in the fuel rails. The injectors are electromagnetic solenoid valves controlled by the ECM. Two O-rings seal each injector to manifold interface. The fuel jets from the injectors are directed onto the back of the intake valves.
VARIABLE VALVE TIMING (VVT)
The continuously VVT unit turns the intake camshaft in relation to the primary chain to advance and retard the timing.
The system improves low and high-speed engine performance, engine idle quality and exhaust emission.
The VVT system changes the phasing of the intake valves, relative to the fixed timing of the exhaust valves, to alter:
^ the mass of air flow into the engine's cylinders,
^ and the engine's torque response and emissions.
The VVT unit uses a vane device to control the camshaft angle (refer to VVT operation). The system operates over a range of 48° and is advanced or retarded to the optimum angle within this range.
The ECM. controls the VVT, using engine speed and load, and engine oil temperature signals to calculate the appropriate camshaft position.
Electronic Engine Controls 4.4L
The continuous VVT system provides the following advantages:
^ Reduces engine emissions and fuel consumption by further optimizing the camshaft timing, this improves the engine's internal exhaust gas re-circulation (EGR) effect over a wider operating range
^ Improves full-load torque characteristics as the camshaft timing is optimized at all engine speeds for superior volumetric efficiency
^ Improves fuel economy by optimizing torque over the engine's speed range.
This system also has the added benefits of operating at a lower oil-pressure and faster response time when compared to a non-VVT system.
Variable Valve Timing Operation
The VVT unit is a hydraulic actuator mounted on the end of the intake camshaft, which advances or retards the intake camshaft timing and thereby alters the camshaft to crankshaft phasing. The oil control solenoid, controlled by the ECM, routes oil pressure to either the advance or retard chambers located either side of the three vanes interspersed within the machined housing of the unit.
The VVT unit is driven by the primary chain and rotates relative to the exhaust camshaft sprocket. When the ECM requests the camshaft timing to advance, the oil control solenoid is energized moving the shuttle valve to the relevant position to allow engine oil pressure, via a filter, into the VVT unit's advance chambers. When the camshaft timing is requested to retard, the shuttle valve moves position to allow oil pressure to exit the advance chambers, while simultaneously routing the oil pressure into the retard chambers.
When directed by the ECM, the VVT unit will be set to the optimum position between full advance and retard for a particular engine speed and load. This is achieved when the ECM sends the energizing signal to the oil control solenoid until the target position is met. At this point, the energizing signal is reduced to hold the solenoid position, and as a result the position of the shuttle valve. This function is under closed-loop control, where the ECM will assess any decrease in shuttle-valve oil-pressure, via signals from the camshaft position sensor. The ECM will increase the energizing signal, when required, to maintain the shuttle-valve hold position.
Engine oil properties and temperature can affect the ability of the VVT mechanism to follow demand changes to the cam phase angle. At very low oil-temperatures, movement of the VVT mechanism is sluggish due to increased viscosity, and at high oil-temperatures the reduced viscosity may impair operation if the oil pressure is too low. To maintain satisfactory VVT performance, an increased capacity oil pump is installed, plus an engine oil temperature sensor to enable monitoring by the ECM. The VVT system is normally under closed-loop control except in extreme temperature conditions, such as cold starts below 0°C. At extremely high oil-temperatures, the ECM may limit the amount of VVT advance to prevent the engine from stalling when returning to idle speed.
The VVT does not operate when engine oil-pressure is below 1.25 bar, as there is insufficient pressure to release the VVT unit's internal stopper pin. This usually occurs when the engine is shutting-down and the VVT has returned to the retarded position. The stopper pin locks the camshaft to the VVT unit to ensure camshaft stability during the next engine start-up.