Removal

Transfer Case - 4.OL

Removal
1. Disconnect the battery ground cable.

1. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

Raise and support the vehicle.
3. Remove the front driveshaft.
4. Remove the rear driveshaft.





5. Remove the transmission support insulator.
^ Remove the 4 bolts.





6. Disconnect the transfer case 3 electrical connections.





7. Release the wiring harness from the transfer case.
^ Remove the 3 bolts.
^ Release the clip.





8. CAUTION: Always plug any open connections to prevent contamination.

Disconnect the breather line.
^ Depress the locking ring.





9. Release the fuel line support bracket.
^ Release the fuel lines.
^ Remove the 2 bolts.
10. Support the transmission on a jack.

11. WARNING: Secure the component to the transmission jack.

Using a transmission jack, support the transfer case.





12. With assistance, remove the transfer case.
^ Remove the 8 bolts.
^ Move the fuel hose support bracket aside.
^ Remove the O-ring seal.