Transfer Case Actuator: Service and Repair

Transfer Case Shift Motor

Removal

1. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

Raise and support the vehicle.
2. Remove the transmission crossmember.





3. CAUTION: To avoid damage to the joints or gaiters, do not allow the transmission to hang on the driveshafts.

Remove the shift motor.
^ Lower the rear of the transmission for access.
^ Disconnect the electrical connector.
^ Remove the 4 Torx bolts.

Installation
1. Install the shift motor.
^ Clean the components.
^ Tighten the Torx bolts to 25 Nm (18 ft. lbs.).
^ Connect the electrical connector.
2. Install the transmission crossmember.
3. Use T4 to re-calibrate a new transfer case shift motor.