Part 2
Engine
Service Repair No - 00.00.00
The content of this article reflects the changes identified in TSB - LTB00119
Special Tools
Timing Setting Tool
303-645
Camshaft Setting/Locking Tool
303-530
Adapter - Crankshaft Seal Installer
303-1100-01
Adapter
303-191-03
Holding Tool Crankshaft Pulley
303-893 (LRT-12-080)
Bolts and Spacers
303-191-04
Timing Chain Tensioning Tool
303-532
Assembly - Part 2
51. Remove the special tools
52. Install new valve cover plug aperature gaskets
^ Install new valve cover gasket
NOTE: Apply two beads of silicon gasket sealant as shown in the illustration. The application of the sealant must be 3 mm diameter by 12 mm long. Install the valve cover immediately after applying sealant. The cover should be fitted directly to the head without smearing the sealant of the seals
53. Install the valve cover
^ Clean component mating faces
54. Install the valve cover retaining bolts
^ Install valve cover retaining bolts to their position as previously noted
^ Complete the tightening sequence as illustrated
^ Tighten the bolts to 12 Nm (9 ft. lbs.)
55. Install new valve cover plug aperature gaskets
^ Install a new valve cover gasket
NOTE: Apply two beads of silicon gasket sealant as shown in the illustration. The application of the sealant must be 3 mm diameter by 12 mm long. Install the valve cover immediately after applying sealant. The cover should be fitted directly to the head without smearing the sealant of the seals
56. Install the valve cover
^ Clean component mating faces
57. Install the valve cover retaining bolts
^ Install valve cover retaining bolts to their position as previously noted
^ Complete the tightening sequence as illustrated
^ Tighten the bolts to 12 Nm (9 ft. lbs.)
58. Install the 8 ignition coil-on-plugs
^ Install the 8 bolts
^ Tighten the bolts to 6 Nm (4 ft. lbs.)
59. Install the generator mounting bracket
^ Clean the locating dowels
^ Clean the component mating faces
^ Tighten the bolts to 45 Nm (33 ft. lbs.)
60. Install the A/C mounting bracket
61. Install the coolant manifold
^ Tighten the bolts to 6 Nm (4 ft. lbs.)
62. Install the coolant pump pulley
^ Tighten to 10 Nm (7 ft. lbs.)
63. Install the accessory drive belt idler pulley
^ Tighten the bolt to 25 Nm (18 ft. lbs.)
64. With assistance, install the intake manifold
^ Install new gaskets
^ Evenly and progressively tighten the bolts to 20 Nm (15 ft. lbs.)
65. Install the purge valve
Secure the electrical harness with the clip
^ Tighten the bolt to 6 Nm (4 ft. lbs.)
^ Connect and secure the electrical connector
66. Connect the starter motor positive cable
^ Secure the cover
67. Connect the oil temperature and oil pressure sensors
68. Install the generator
^ Clean the component mating faces
^ Tighten the bolts to 48 Nm (35 ft. lbs.)
^ Connect the generator electrical connector
^ Secure the clips
69. Install the crankshaft position (CKP) sensor electrical connector
^ Connect the CKP sensor electrical connector
70. Install the power steering pump mounting bracket
^ Clean the component mating faces
^ Tighten the bolts to 25 Nm (18 ft. lbs.)
^ Secure the transmission cooler pipe into the clips
71. Connect and secure the CMP sensor electrical connectors
^ Repeat the operation for the RH side
NOTE: Some variation in the illustrations may occur, but the essential information is always correct
72. Connect the KS electrical connector
73. Connect the engine coolant temperature (ECT) sensor electrical connector
74. Connect the ignition coil-on-plug electrical connectors
^ Install the clips
^ Repeat the above procedure for the other side
75. Connect the VCT oil solenoid electrical connector
^ Repeat the procedure for the other side
^ Connect the valve cover breather hose
76. Connect the cylinder head earth ground connector
^ Install the bolt
^ Secure the 3 clips
77. Install the ignition coil-on-plug cover
^ Secure the clips
^ Repeat the procedure for the other side
78. Remove the engine from the engine stand
79. Install the engine assembly