Part 1
Roof Opening Panel Diagnostic Pinpoint
PINPOINT TEST G862368p1 : Roof Opening Panel - Noise During Operation
G862368t1 : Motor - Noise During Operation
NOTE:
These tests are to be carried out to determine the cause of the noise during roof opening panel operation.
1 Operate the roof opening panel through all possible positions (slide open / slide close / tilt open / tilt close) using the roof mounted switch.
- Is the roof opening panel motor noisy during operation when compared to another vehicle?
->Yes
GO to Pinpoint Test G862368t2.
->No
GO to Pinpoint Test G862368t4.
G862368t2 : Motor Fixing - Security, Location and Torque
1 Access the roof opening panel motor.
2
Check the roof opening panel motor is correctly located and securely installed.
- Is the roof opening panel motor correctly located and securely installed?
->Yes
GO to Pinpoint Test G862368t3.
->No
Correctly locate and secure the roof opening panel motor. Check for correct roof opening panel operation. If the concern persists,
GO to Pinpoint Test G862368t1.
G862368t3 : Motor Fixings - Hexagonal Motor Mounting Inserts
1
Remove the roof opening panel motor from the roof opening panel and confirm the 3 brass hexagonal motor mounting inserts on the roof opening panel are correctly located and secure. For additional information, refer to Roof Opening Panel Motor Service and Repair
- Are the 3 brass hexagonal motor mounting inserts correctly located and securely installed?
->Yes
Install a new roof opening panel motor. For additional information, refer to Roof Opening Panel Motor Service and Repair
->No
Replace the roof opening panel. For additional information, refer to Roof Opening Panel Roof Opening Panel
G862368t4 : Air Deflector - Noise
1 Operate the roof opening panel using the roof mounted switch to determine the cause of the noise during the roof opening panel operation.
- Is the air deflector causing the noise during movement of the roof opening panel?
->Yes
GO to Pinpoint Test G862368t78.
->No
GO to Pinpoint Test G862368t5.
G862368t78 : Air Deflector - Alignment
1
Check the alignment of the air deflector spring.
- Is the air deflector spring correctly aligned?
->Yes
Install a new air deflector For additional information, refer to Air Deflector Service and Repair Check for correct roof opening panel operation.
->No
Align the air deflector spring. Perform the manual roof opening panel initialization procedure. For additional information, refer to Motor Synchronization Check for correct roof opening panel operation.
G862368t5 : Lower Side Cover - Noise
1 Operate the roof opening panel using the roof mounted switch to determine the cause of the noise during the roof opening panel operation.
- Are the lower side covers causing the noise during movement of the roof opening panel?
->Yes
GO to Pinpoint Test G862368t81.
->No
GO to Pinpoint Test G862368t6.
G862368t81 : Lower Side Cover - Alignment
1
Check the alignment of the lower side cover.
- Are the lower side cover(s) correctly aligned?
->Yes
Install a new lower side cover(s). Check for correct roof opening panel operation.
->No
Align the lower side cover(s). Perform the manual roof opening panel initialization procedure. For additional information, refer to Motor Synchronization Check for correct roof opening panel operation.
G862368t6 : Upper Side Cover - Noise
1 Operate the roof opening panel using the roof mounted switch to determine the cause of the noise during the roof opening panel operation.
- Are the upper side covers causing the noise during movement of the roof opening panel?
->Yes
GO to Pinpoint Test G862368t7.
->No
GO to Pinpoint Test G862368t8.
G862368t7 : Upper Side Cover - Alignment
1
Check the alignment of the upper side cover(s).
- Are the upper side cover(s) correctly aligned?
->Yes
GO to Pinpoint Test G862368t82.
->No
Correctly align the upper side cover(s). Perform the manual roof opening panel initialization procedure. For additional information, refer to Motor Synchronization Check for correct roof opening panel operation.
G862368t82 : Upper Side Cover - Security
1 Check that the rear of the upper side cover(s) is secure.
- Is the rear of the upper side cover(s) secure?
->Yes
GO to Pinpoint Test G862368t10.
->No
Install a new roof opening panel glass (The upper side cover(s) are not serviceable). For additional information, refer to Roof Opening Panel Glass Roof Opening Panel Glass
G862368t10 : Rail Mounted - Guide Brackets
1 Remove the roof opening panel glass. For additional information, refer to Roof Opening Panel Glass Roof Opening Panel Glass
2
Visually inspect the rail mounted guide brackets for damage and correct installation.
- Are the rail mounted guide brackets damaged or incorrectly installed?
->Yes
Replace the rail mounted guide bracket(s) as required.
->No
GO to Pinpoint Test G862368t9.
G862368t9 : Rear - Sliders
1
Carry out visual and manual inspection of the rear sliders and the connecting bar for damage (pieces broken) and correct location.
- Are the rear sliders or connecting bar damaged / jammed?
->Yes
Replace the damaged rear slider(s) or connecting bar as required.
->No
GO to Pinpoint Test G862368t8.
G862368t8 : Glass Mounted - Guide Brackets
1
Visually inspect the glass mounted guide brackets on the glass panel for damage.
- Are the glass mounted guide brackets damaged?
->Yes
Install a new opening panel glass (The glass mounted guide brackets are not serviceable). For additional information, refer to Roof Opening Panel Glass Roof Opening Panel Glass
->No
Reinstall the original glass panel onto the roof opening panel. Perform the manual roof opening panel initialization procedure. For additional information, refer to Motor Synchronization Check for correct roof opening panel operation. If the concern persists, contact dealer technical support.
PINPOINT TEST G862368p2 : Roof Opening Panel - One Touch Switch Operation Inoperative
G862368t13 : Roof Opening Panel - Operation
NOTE:
These tests are to be carried out to determine the cause of the loss of one touch operation.
1 Operate the roof opening panel through all possible positions (slide open / slide close / tilt open / tilt close) without using one touch operation.
- Does the roof opening panel operate through all possible positions correctly?
->Yes
Perform the manual roof opening panel initialization procedure. For additional information, refer to Motor Synchronization Check for correct roof opening panel operation. If the concern persists, use the manufacturer approved diagnostic system to perform the "roof opening panel initialization procedure" Including "vehicle hard reset procedure as required". Check for correct roof opening panel operation.
GO to Pinpoint Test G862368t15.
->No
GO to Pinpoint Test G862368p3.
G862368t15 : One Touch Switch - Operation
1 Operate one touch function the roof opening panel using the roof mounted switch.
- Does the one touch function of the roof opening panel switch operate correctly?
->Yes
No further action required.
->No
Install a new roof opening panel motor. For additional information, refer to Roof Opening Panel Motor Service and Repair
PINPOINT TEST G862368p3 : Roof Opening Panel - Inoperative
G862368t16 : Roof Opening Panel - Fuse
NOTE:
These tests are to be carried out to determine the cause of the loss of roof opening panel functionality.
1 Refer to the electrical circuit diagrams and check the fused link to the roof opening panel motor.
- Is the fused link (VBATT) circuit to the roof opening panel motor intact?
->Yes
GO to Pinpoint Test G862368t80.
->No
The fused link to the roof opening panel motor has failed. Refer to the electrical circuit diagrams and check the (VBATT) circuit between the fused link and the roof opening panel motor for short circuit to ground. Replace the fused link or repair the circuit as required. Check for correct roof opening panel operation.
G862368t80 : Vehicle - authorization
NOTE:
With the ignition state ON the authorization signal voltage is supplied on the (ACC) circuit of the roof opening panel motor, and should be greater than 7volts when the roof panel authorization signal is active and less than 1volt when the roof panel authorization signal is inactive.
1 Access the roof opening panel switch. For additional information, refer to Overhead Console Overhead Console
2 Refer to the electrical circuit diagrams and check the (ACC) circuit to the roof opening panel motor for correct operation (see note above).
- Does the (ACC) circuit to the roof opening panel motor show the expected voltages?
->Yes
GO to Pinpoint Test G862368t17.
->No
Confirm DTC B10F2-14 (Sunroof control - circuit short to ground or open) has been stored, refer to the electrical circuit diagrams and check the (ACC) circuit between the central junction box and the roof opening panel motor for fault. Repair as required.
If the DTC has not been stored, investigate the central junction box (ACC) circuit operation.
G862368t17 : Roof Opening Panel - Switch Connector
1 Refer to the electrical circuit diagrams and check the roof opening panel switch terminals and housing for location and condition.
- Are the roof opening panel switch terminals and housing located correctly and in good condition?
->Yes
GO to Pinpoint Test G862368t18.
->No
Correctly relocate or replace any roof opening panel switch connector terminals as required. Check for correct roof opening panel operation.
G862368t18 : Roof Opening Panel - Motor Connector
1 Access the roof opening panel motor. For additional information, refer to Roof Opening Panel Motor Service and Repair
2 Refer to the electrical circuit diagrams and check the roof opening panel motor terminals and housing for location and condition.
- Are the roof opening panel motor connector terminals and housing located correctly and in good condition?
->Yes
GO to Pinpoint Test G862368t32.
->No
Correctly relocate or replace any roof opening panel motor connector terminals as required. Check for correct roof opening panel operation.
G862368t32 : Switch - Circuit Check 1
NOTE:
The roof opening panel motor gives a voltage out on the open and close circuits which is grounded when the switch is operated, this voltage should be greater than 7volts (switch inactive) and less than 1volt (switch active) with the ignition state switched to on.
1 Refer to the electrical circuit diagrams and locate the open and close circuits between the roof opening panel motor and the roof opening panel switch, monitor the voltage on each circuit as the switch is operated
- Do both open and close switch circuit voltages change from greater than 7volts to less than 1volt when the roof opening panel open or close switches are operated?
->Yes
GO to Pinpoint Test G862368t20.
->No
GO to Pinpoint Test G862368t33.
G862368t33 : Switch - Circuit Check 2
NOTE:
During the previous check, if the voltage remained high (greater than 7volts), refer to the electrical circuit diagrams and check the switch circuit for fault.
NOTE:
During the previous check, if the voltage remained low (less than 1volt), refer to the electrical circuit diagrams and check the roof opening panel motor circuit for fault.
1 Refer to notes above.
- Did the voltage remain low (less than 1volt)?
->Yes
GO to Pinpoint Test G862368t19.
->No
The voltage remained high (above 7volts) refer to the electrical circuit diagrams and check the roof opening panel switch circuit for fault.
G862368t19 : Motor Supply - Voltage
1 Refer to the electrical circuit diagrams and check the voltage between the power (VBATT) and ground (GND) circuits to the roof opening panel motor for battery supply voltage (approx. 12volts).
- Do the (VBATT) and (GND) circuits to the roof opening panel motor have battery supply voltage?
->Yes
GO to Pinpoint Test G862368t20.
->No
Check the (VBATT) and (GND) circuits to the roof opening panel motor for fault. Repair as required. Check for correct roof opening panel operation.
G862368t20 : Motor - Failure
1 Operate the roof opening panel using the roof mounted switch.
- When operating the roof opening panel using the roof mounted switch does the motor click?
->Yes
GO to Pinpoint Test G862368t21.
->No
Replace the roof opening panel motor. For additional information, refer to Roof Opening Panel Motor Service and Repair Perform the manual roof opening panel initialization procedure. For additional information, refer to Motor Synchronization Check for correct roof opening panel operation.
G862368t21 : Motor Test - Removed
NOTE:
Ensure the roof opening panel motor weight is supported to avoid damage while any electrical connectors are attached.
1 Remove the 3 roof opening panel motor fixings, carefully lower the motor from the roof opening panel. For additional information, refer to Roof Opening Panel Motor Service and Repair
2 Operate the roof opening panel switch.
- Does the roof opening panel motor operate?
->Yes
GO to Pinpoint Test G862368t34.
->No
GO to Pinpoint Test G862368t24.
G862368t24 : Vehicle - Hard Reset
1
Reinstall the roof opening panel motor to the roof opening panel frame.
2 Using the manufacturer approved diagnostic system carry out the vehicle hard reset procedure.
3 Using the manufacturer approved diagnostic system perform the roof opening panel initialization procedure.
4 Operate the one touch function of the roof opening panel using the roof mounted switch.
- Does the one touch function of the roof opening panel switch operate correctly?
->Yes
No further action required.
->No
Replace the roof opening panel motor. Using the manufacturer approved diagnostic system perform the roof opening panel initialization procedure. Check for correct roof opening panel operation.
G862368t34 : Manual - Roof Operation
1 Reinstall the roof opening panel motor to the roof opening panel frame.
2
Manually operate the roof opening panel through all possible positions (slide open / slide close / tilt open / tilt close).
- Can the roof opening panel be manually operated through all possible positions?
->Yes
Contact dealer technical support.
->No
GO to Pinpoint Test G862368t36.
G862368t36 : Glass Panel - Removal
1
Remove the glass panel from the roof opening panel. For additional information, refer to Roof Opening Panel Glass Roof Opening Panel Glass
- Can the glass panel be removed?
->Yes
GO to Pinpoint Test G862368t35.
->No
If the glass panel can not be removed by the standard R&I procedure, remove the 20 machine screws that secure the glass panel guide(s), then push the glass panel outward, manually operate the roof opening panel to the glass (slide open) position and remove the front glass guide locators. Manually operate the roof opening panel to the closed position and remove the roof opening panel. If removal is not possible contact dealer technical support.
GO to Pinpoint Test G862368t35.
G862368t35 : Glass Panel Removed
1
Carry out visual and manual inspection of the rail(s) for debris.
- Are the rail(s) obstructed by debris?
->Yes
Clear any obstruction from the rail(s). Refer to illustration E131215, prior to reassembly apply grease (KP 1N-30 or ISO-L-X-CDBE1) to the areas marked in black.
GO to Pinpoint Test G862368t54.
->No
GO to Pinpoint Test G862368t54.
G862368t54 : Rail Mounted Guide Brackets - Condition
1
Carry out visual and manual inspection of the rail mounted guide brackets for cracks or damage (pieces broken).
- Are the rail mounted guide brackets cracked or damaged?
->Yes
Replace the rail mounted guide bracket(s) as required.
GO to Pinpoint Test G862368t51.
->No
Correctly re-assemble the rail mounted guide bracket(s).
GO to Pinpoint Test G862368t51.
G862368t51 : Rail Mounted Guide Brackets - Location
1
Carry out visual and manual inspection of the rail mounted guide brackets.
2 Confirm that the rail mounted guide brackets are correctly located, with no movement in any direction.
- Are the rail mounted guide brackets correctly located, with no movement in any direction?
->Yes
GO to Pinpoint Test G862368t11.
->No
Correctly re-assemble or if required replace the rail mounted guide bracket(s) as required.
GO to Pinpoint Test G862368t11.
G862368t11 : Rear Sliders - Condition and Location
1
Carry out visual and manual inspection of the rear sliders and the connecting bar for damage (pieces broken) and correct location.
- Are the rear sliders or connecting bar damaged / jammed?
->Yes
Replace the damaged rear slider(s) or connecting bar as required.
->No
GO to Pinpoint Test G862368t12.
G862368t12 : Glass Mounted Guide Brackets
1
Visually inspect the glass mounted guide brackets on the glass panels for damage.
- Are the glass mounted guide brackets damaged?
->Yes
Install a new opening panel glass. For additional information, refer to Roof Opening Panel Glass Roof Opening Panel Glass
->No
GO to Pinpoint Test G862368t55.
G862368t55 : Glass Panel - Reassembly
1 Install the rails using the 20 machine screws that secure the glass panel guide(s) if previously removed.
2 Re-assemble the glass panel onto the roof opening panel. For additional information, refer to Roof Opening Panel Glass Roof Opening Panel Glass
3 Perform the manual roof opening panel initialization procedure. For additional information, refer to Motor Synchronization
4 Check for correct roof opening panel operation.
- Does the roof opening panel operate correctly?
->Yes
No further action required.
->No
Contact dealer technical support.
PINPOINT TEST G862368p5 : Roof Opening Panel - Bounce Back
G862368t26 : initialization
NOTE:
These tests are to be carried out to determine the cause of the unnecessary roof opening panel bounce back.
1 Perform the manual roof opening panel initialization procedure. For additional information, refer to Motor Synchronization
2 Operate the roof opening panel through all possible positions (slide open / slide close / tilt open / tilt close) using the roof mounted switch.
3 Operate the roof opening panel one touch function five times in succession using the roof mounted switch.
- Does the roof opening panel operate correctly five times in succession?
->Yes
No further action required.
->No
GO to Pinpoint Test G862368t29.
G862368t29 : Incorrect Seal Location Causing Bounce-back
1 Visually inspect the location of the roof opening panel seals.
2
Drip Lip
3
Front Acoustic Seal
- Vehicles built up to VIN 154971.
- Vehicles built from VIN 154972.
4
Side Acoustic Seal
5
Aperture Seal
- Are any of the seals causing the bounce back?
->Yes
GO to Pinpoint Test G862368t22.
->No
GO to Pinpoint Test G862368t30.
G862368t22 : Side Acoustic Seal - Location
1
2 Visually inspect the roof opening panel side acoustic seals.
- Is the bounce back caused by either of the roof opening panel side acoustic seals?
->Yes
Replace the side acoustic seals. Clean all relevant surfaces then correctly position and bond the new side acoustic seals to the roof opening panel.
GO to Pinpoint Test G862368t23.
->No
GO to Pinpoint Test G862368t23.
G862368t23 : Front Acoustic Seal - Location
1
Visually inspect the roof opening panel front acoustic seal.
- Vehicles built up to VIN 154971.
- Vehicles built from VIN 154972.
- Is the bounce back caused by the roof opening panel front acoustic seal?
->Yes
Replace the front acoustic seal. Clean all relevant surfaces then correctly position and bond the front acoustic seal to the roof opening panel.
GO to Pinpoint Test G862368t25.
->No
GO to Pinpoint Test G862368t25.
G862368t25 : Glass Seal - Location
1
Visually inspect the roof opening panel glass seal.
- Is the bounce back caused by the roof opening panel glass seal?
->Yes
Install a new roof opening panel glass seal. For additional information, refer to Roof Opening Panel Seal Service and Repair
GO to Pinpoint Test G862368t27.
->No
GO to Pinpoint Test G862368t27.