Installation
Engine
Installation
1 Remove the torque converter retainer.
2 Install the engine.
- Connect the lifting chains.
- Carefully lower the engine until approximately 35mm above engine mounts.
- With assistance align the engine to the transmission and engine mounts.
3 Install the RH engine mount.
4 Install the transmission retaining bolts.
- Clean the component mating faces.
- Remove the guide pins.
- Tighten the bolts to 45 Nm (33 lb.ft).
5 Tighten the engine mount nuts to 90 Nm (66 lb.ft).
6 Remove the engine lifting bracket.
- Disconnect the lifting chains.
- Remove the 7 bolts.
- Remove the 12 nuts.
7 Attach the flexplate to the torque converter.
- Rotate the crankshaft to access the retaining bolts.
- Tighten the bolts to 45 Nm (33 lb.ft).
- Install the grommet.
8 Connect the CKP sensor electrical connector.
- Clean the component mating faces.
9 Connect the HO2S electrical connectors.
10 Install the engine wiring harness support bracket.
11 Connect the engine oil temperature sensor electrical connector.
12 Install the starter motor.
- Clean the component mating faces.
- Tighten the bolts to 45 Nm (33 lb.ft).
13 Position the fuel pipe and purge line heat shield and secure with bolts.
14 Position the RH catalytic converter to the exhaust manifold.
- Clean the components.
- Tighten the new bolts to 22 Nm (16 lb.ft).
15
CAUTION: Make sure there is a clearance (A) of 25 mm to 30 mm between the closest points of the LH catalytic converter and the front driveshaft.
Position the LH catalytic converter to the exhaust manifold.
- Clean the components.
- Tighten the new bolts to 22 Nm (16 lb.ft).
16 Install the transmission heat shield.
17 Connect the engine oil cooler hoses.
- Secure with the clips.
18 Connect the coolant pump hose.
- Secure with the clip.
19 Install the steering column lower universal joint assembly.
- Install new patchlock bolts and tighten to 25 Nm (18 lb.ft).
20 Connect the ECT sensor electrical connector.
21 Install the EGR pipe.
- Clean the component mating faces.
- Install to the exhaust manifold, but do not fully tighten the union nut at this stage.
22 Install the transmission cooler pipes.
- Install the support bracket.
- Tighten the nut to 10 Nm (7 lb.ft).
23 Connect the engine ground cable, make sure the mating faces are clean.
- Tighten the nut to 25 Nm (18 lb.ft).
- Install the cover.
24 Install the A/C compressor mounting bracket assembly.
- Clean the component mating faces.
- Tighten the bolts to 45 Nm (33 lb.ft).
- Install the KS electrical connector clip.
- Connect the A/C compressor electrical connection.
25 Install the generator mounting bracket.
- Clean the component mating faces.
- Tighten the bolts to 45 Nm (33 lb.ft).
- Secure the clip.
- Install a new cable tie.
26 Connect the EOP sensor electrical connector.
27 Connect the generator electrical connectors.
28 Install the accessory drive belt. For additional information, refer to Accessory Drive Belt Service and Repair
29 Install the cooling fan lower shroud.
- Remove the radiator protection.
- Position and secure in the clips.
30 Install the wiring harness to the plenum.
- Secure with the clips.
31 Connect the ECM electrical connectors.
32 Install the battery tray. For additional information, refer to Battery Tray Battery Tray
33 Install the intake manifold. For additional information, refer to Intake Manifold Service and Repair
34 Tighten the nuts securing the EGR pipe to the exhaust manifold and EGR valve to 25 Nm (18 lb.ft).
35 Fill the engine with oil. For additional information, refer to Engine Oil Draining and Filling Service and Repair
36 Refill and bleed the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding Cooling System Draining, Filling and Bleeding
37 Return the hood from the service position.
- Release the 2 clips.
- Connect the struts and secure with the clips.
38 Connect the battery ground cable. For additional information, refer to Specifications Service and Repair
39 Using the approved diagnostic equipment, clear the powertrain control module (PCM) adaptations.