Transfer Case Installation

Transfer Case

Installation





1 With assistance, install the transfer case.
- Clean the component mating faces.
- Lubricate input shaft splines with 'Weicon TL7391' grease.
- Install the O-ring seal.
- Align the fuel hose support bracket.
- Using the special tool, tighten the bolts to 45 Nm (33 lb.ft).
2 Connect the breather line.
3 Position the fuel line support bracket.
- Tighten the bolts to 10 Nm (7 lb.ft).
- Secure the fuel lines.
- Position the selector cable to its guide bracket.
4 Connect the electrical connectors.
5 Secure the wiring harness to the transfer case.
- Secure with the clip.
- Tighten the bolts to 25 Nm (18 lb.ft).
6 Install the transmission support insulator.
- Clean the component mating faces.
- Tighten the bolts to 60 Nm (44 lb.ft).
7 Install the rear driveshaft. For additional information, refer to Rear Driveshaft - 4.4L Rear Driveshaft
8 Install the front driveshaft. For additional information, refer to Front Driveshaft - 4.0L Front Driveshaft
9 Connect the battery ground cable. For additional information, refer to Specifications Service and Repair

10 Use T4 to re-calibrate a new transfer case.