Removal

Body

The content of this article reflects the changes identified in TSB - TECLTB00278.

Condition Summary:

Situation: The Workshop Manual procedure for removing and refitting the body assembly has been revised. The revised procedure has several steps removed or re-timed, including but not limited to:

^ Bumper renew (front and rear) has been replaced with bumper remove/refit for access.
^ Complete coolant drain has been replaced with bumper remove/refit for access.
^ Shields located under the front wheel arches no longer require removal.


Removal

NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.

NOTE:
Some illustrations may show the engine removed for clarity.

All vehicles

1. Remove the battery cover. For additional information, refer to Battery





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4.
NOTE:
RHD illustration shown, LHD is similar.







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8.

9. For additional information, refer to Air Cleaner LH

10. For additional information, refer to Air Cleaner RH

11. For additional information, refer to Air Conditioning (A/C) System Recovery, Evacuation and Charging

12.

13. For additional information, refer to Rear Bumper Cover

Vehicles with active damping





14.

All vehicles





15.
CAUTION: Make sure that all openings are sealed. Use new blanking caps.


- Discard the O-ring seal.





16.
CAUTION: Make sure that all openings are sealed. Use new blanking caps.


- Discard the O-ring seal.





17.
WARNING: Be prepared to collect escaping fluid.







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20. For additional information, refer to Auxiliary Battery Tray





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24. For additional information, refer to Coolant Expansion Tank





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38.
CAUTION: Before disconnecting or removing the components, make sure the area around the joint faces and connections are clean. Plug open connections to prevent contamination.


- Position an absorbent cloth to collect fluid spillage.
- Disconnect the line union.
- Remove the clip.





39.
CAUTION: Before disconnecting or removing the components, make sure the area around the joint faces and connections are clean. Plug open connections to prevent contamination.


- Position an absorbent cloth to collect fluid spillage.
- Disconnect the line union.
- Remove the clip.





40.





41. For additional information, refer to Fuel Filler Door Assembly

42. Remove the fuel filler cap.





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44.
CAUTION: Before disconnecting or removing the components, make sure the area around the joint faces and connections are clean. Plug open connections to prevent contamination.


- Position an absorbent cloth to collect fluid spillage.
- Disconnect the line union.
- Remove the clip.





45.
CAUTION: Before disconnecting or removing the components, make sure the area around the joint faces and connections are clean. Plug open connections to prevent contamination.


- Position an absorbent cloth to collect fluid spillage.
- Disconnect the line union.
- Remove the clip.





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49.
CAUTION: Note the fitted position of the seal.







50.
- Remove and discard the bolt.





51.

52. Lower the vehicle.





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54. Remove and discard the 10 body mount bolts.
- Remove the 10 spacing washers.





55.
CAUTION: To prevent the body becoming unstable when raised from the integrated body frame, install the vehicle tie down straps.

NOTE:
Note the fitted position of the body mounts.

Using an assistant raise and support the body.
- Remove the body mounts.





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