Transfer Case Installation

Transfer Case
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
- TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
- TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
- Many of the TAS procedures will have the installation information within the removal steps.
- The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures How to Use TAS Procedures







NOTE:
This step is only required if previously removed.




Clean the component mating faces.
Lubricate input shaft splines with 'Weicon TL7391' grease.





Special Service Tool




Adaptor, Wrench, 303-1069

Torque to: 45 Nm





Torque to: 60 Nm













NOTE:
A small amount of oil may weep from the driveshaft joints during storage. The loss of this oil will not affect the operation or durability of the joint.
Clean the component mating faces.
Stage 1: 44 Nm
Stage 2:
45 degree





CAUTION: Make sure that new bolts are installed.
Stage 1: 45 Nm
Stage 2:
90 degree
For additional information, refer to Transmission Support Crossmember - 5.0L NA V8 - AJ133/5.0L SC V8 - AJ133 Transmission Support Crossmember
1 If a new transfer case is installed, calibrate the transfer case using the diagnostic equipment.