Transfer Case Removal

Transfer Case
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
- TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
- TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
- Many of the TAS procedures will have the installation information within the removal steps.
- The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures How to Use TAS Procedures

WARNING: Make sure to support the vehicle with axle stands.
1 Raise and support the vehicle.
For additional information, refer to Transmission Support Crossmember - 5.0L NA V8 - AJ133/5.0L SC V8 - AJ133 Transmission Support Crossmember

CAUTION: Mark the position of the driveshaft flange in relation to the drive pinion flange.

CAUTION: To avoid damage to the joint or gaiter, do not allow the driveshaft to hang.
Remove the 6 Torx bolts and washers.

NOTE:
Components removed for clarity.
Using a suitable tie strap, secure the driveshaft above the transfer case.

CAUTION: Always plug any open connections to prevent contamination.

WARNING: Secure the component to the transmission jack.

Special Service Tool

Adaptor, Wrench, 303-1069

CAUTION: Do not carry out this step if a new transfer box is to be installed.