Rear Door Fixed Window Glass

Rear Door Fixed Window Glass

Removal
1 Remove the rear door window glass. For additional information, refer to Rear Door Window Glass Rear Door Window Glass




2 Remove the rear door frame trim panel.
- Remove the 3 screws.
- Remove the 3 clips.
3 Remove the rear door upper trim panel.




4 Remove the rear door glass outer waist seal.
5 Remove the rear door glass inner waist seal.




6 Remove the rear quarter window glass trim panel.




7 Remove the rear quarter window glass.
- Carefully cut through the sealant using a glazing knife.

Installation
1 Carefully remove the sealant from the door frame to leave a smooth surface.
2 Carefully remove the sealant from the rear quarter window glass, without damaging the obscuration band.
3 Clean the component mating faces.
4 Apply etch primer to any bare metal.
5 Apply primer over the etch primer.
6 Fit pre-cut nozzle to sealer cartridge, remove lid, shake out crystals and fit cartridge to applicator gun. If necessary modify the nozzle to achieve required bead section.




7 Apply a continuous bead of sealant to the door frame. Dimension A = 7mm (0.28 in). Dimension B = 11 mm (0.44 in).
8 With assistance, install and align the rear quarter window glass.
9 Install the rear quarter window glass trim panel.

10 Install the rear door glass inner waist seal.

11 Install the rear door glass outer waist seal.

12 Install the rear door upper trim panel.

13 Install the rear door frame trim panel.
- Install the 3 clips.
- Install the 3 screws.

14 Install the rear door window glass. For additional information, refer to Rear Door Window Glass Rear Door Window Glass

15 Test the sealer for leaks, apply additional sealer if necessary. If water is used, allow sealer to dry before testing. Spray water around the glass and check for leaks. Mark any area that leaks. Dry the glass and sealer then apply additional sealer.