Installation
Trustmark Authoring Standards (TAS) Repair Procedures
NOTE: TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
A TAS removal and installation procedure uses a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
TAS Graphics
Colors used in the graphic are as follows:
- Blue - Component to be removed/installed or disassembled/assembled.
- Green and Brown - Additional components that need to be removed/installed or disassembled/assembled prior to the target component.
- Yellow - Component that is touched or affected in a way but remains in the vehicle. It may be detached, attached, moved, modified, checked, adjusted etc.
- Magenta - Electrical connectors and fasteners such as nuts, bolts, clamps and clips.
- Pale Blue - Special tool(s) and general equipment.
One illustration may have multiple steps assigned to it.
Numbered pointers are used to indicate the number of electrical connectors and fasteners such as nuts, bolts, clamps and clips.
Items in the illustration can be transparent or use cutouts to show hidden details.
TAS Symbols
Symbols are used inside the graphics and in the text area to enhance the information display.
Installation
All vehicles
1. CAUTIONS:
- Make sure that new bolts are installed.
- Make sure that all components are free and do not get caught up whilst lowering the body onto the integrated body frame.
Using an assistant install the body to the integrated body frame.
- Install the body mounts.
- With assistance align the body and integrated body frame mounts.
- Install the bolts, but do not tighten fully at this stage.
2. Remove the tie down straps securing the body.
3. TORQUE: 133 Nm
4.
5. TORQUE: 25 Nm
6.
7.
8. TORQUE: 12 Nm
9. TORQUE: 12 Nm
10.
11.
12. TORQUE: 12 Nm
13. Install the fuel filler cap.
14.
15. NOTE: Remove and discard the blanking caps.
TORQUE: 16 Nm
- Clean the component mating faces.
- Secure the clip.
16. NOTE: Remove and discard the blanking caps.
TORQUE: 16 Nm
- Clean the component mating faces.
- Secure the clip.
17. NOTE: Remove and discard the blanking caps.
TORQUE: 16 Nm
- Clean the component mating faces.
- Secure the clip.
18. NOTE: Remove and discard the blanking caps.
TORQUE: 16 Nm
- Clean the component mating faces.
- Secure the clip.
19. WARNING: Make sure that a new bolt is installed.
TORQUE: 25 Nm
20.
21.
22.
23. TORQUE: 12 Nm
24.
25.
26. TORQUE: 20 Nm
27.
28.
29.
30. TORQUE: 20 Nm
31.
32.
33.
34. TORQUE: 12 Nm
- Install new O-ring seals.
35. CAUTION: Make sure that all openings are sealed. Use new blanking caps.
TORQUE: 12 Nm
- Install new O-ring seals.
36. CAUTION: Make sure that all openings are sealed. Use new blanking caps.
TORQUE: 12 Nm
- Install new O-ring seals.
37. WARNING: Be prepared to collect escaping fluid.
38.
39.
40.
41. TORQUE: 8 Nm
42.
43. TORQUE: 10 Nm
44.
45. TORQUE: 10 Nm
46.
Vehicles with active damping
47.
48. CAUTION: Be prepared to collect escaping coolant.
49.
50.
51. TORQUE: 10 Nm
All vehicles
52. Install Front Bumper Cover.
53. Install Rear Bumper Cover.
54. Install Air Cleaner LH.
55. Install Air Cleaner RH.
56.
57. TORQUE: 10 Nm
58.
59.
60. NOTE: RHD illustration shown, LHD is similar.
61.
62.
63. Install Air Conditioning (A/C) System Recovery, Evacuation and Charging.
64. Install Battery.
65. Install Cooling System Draining, Filling and Bleeding.
66. Bleed the braking system.