Installation

Installation

All vehicles

1. CAUTIONS:
- Make sure that new bolts are installed.
- Make sure that all components are free and do not get caught up whilst lowering the body onto the integrated body frame.

Using an assistant install the body to the integrated body frame.
- Install the body mounts.
- With assistance align the body and integrated body frame mounts.
- Install the bolts, but do not tighten fully at this stage.







2. Remove the tie down straps securing the body.
3. TORQUE: 133 Nm







4.







5. TORQUE: 25 Nm







6.







7.







8. TORQUE: 12 Nm







9. TORQUE: 12 Nm







10.







11.







12. TORQUE: 12 Nm







13. Install the fuel filler cap.
14.







15. NOTE: Remove and discard the blanking caps.

TORQUE: 16 Nm

- Clean the component mating faces.
- Secure the clip.







16. NOTE: Remove and discard the blanking caps.

TORQUE: 16 Nm

- Clean the component mating faces.
- Secure the clip.







17. NOTE: Remove and discard the blanking caps.

TORQUE: 16 Nm

- Clean the component mating faces.
- Secure the clip.







18. NOTE: Remove and discard the blanking caps.

TORQUE: 16 Nm

- Clean the component mating faces.
- Secure the clip.







19. WARNING: Make sure that a new bolt is installed.

TORQUE: 25 Nm







20.







21.







22.







23. TORQUE: 12 Nm







24.







25.







26. TORQUE: 20 Nm







27.







28.







29.







30. TORQUE: 20 Nm







31.







32.







33.







34. TORQUE: 12 Nm

- Install new O-ring seals.







35. CAUTION: Make sure that all openings are sealed. Use new blanking caps.

TORQUE: 12 Nm

- Install new O-ring seals.







36. CAUTION: Make sure that all openings are sealed. Use new blanking caps.

TORQUE: 12 Nm

- Install new O-ring seals.







37. WARNING: Be prepared to collect escaping fluid.







38.







39.







40.







41. TORQUE: 8 Nm







42.







43. TORQUE: 10 Nm







44.







45. TORQUE: 10 Nm







46.







Vehicles with active damping

47.







48. CAUTION: Be prepared to collect escaping coolant.







49.







50.







51. TORQUE: 10 Nm







All vehicles

52. Install Front Bumper Cover.
53. Install Rear Bumper Cover.
54. Install Air Cleaner LH.
55. Install Air Cleaner RH.
56.







57. TORQUE: 10 Nm







58.







59.







60. NOTE: RHD illustration shown, LHD is similar.







61.







62.







63. Install Air Conditioning (A/C) System Recovery, Evacuation and Charging.
64. Install Battery.
65. Install Cooling System Draining, Filling and Bleeding.
66. Bleed the braking system.