Operation CHARM: Car repair manuals for everyone.

Attaching Engine Components

1. Install oil cooler cover and oil cooler.
Install a new gasket, the oil cooler cover and oil cooler with the 10 bolts and 2 nuts.
Torque: 21 Nm (15 ft. lbs.)





2. Install LH engine mounting bracket.
(a) Install the bracket with the 4 bolts.
Torque: 69 Nm (51 ft. lbs.)
(b) Install the insulator with the nut.
Torque: 72 Nm (43 ft. lbs.)





3. Install RH engine mounting bracket.
(a) Install the bracket with the 4 bolts.
Torque: 69 Nm (51 ft. lbs.)
(b) Install the insulator with the nut.
Torque: 72 Nm (43 ft. lbs.)
4. Install PS pump.
(a) Place a new O-ring to the pump.
(b) Install the pump with the 2 nuts.
Torque: 36 Nm (27 ft. lbs.)





5. Install knock sensors.
Using Special Service Tool (SST) Oil Pressure Switch Socket # 09816 - 30010 or equivalent, install the 2 knock sensors.
Torque: 44 Nm (33 ft. lbs.)
6. Install oil filter union.
Torque: 44 Nm (33 ft. lbs.)
7. Install oil filter.
8. Install timing chain.
9. Install cylinder head.
10. Remove engine stand.
11. Install drive plate.





(a) Install the front spacer, drive plate and rear plate on the crankshaft.





(b) Install and uniformly tighten the 10 drive plate bolts, in several passes, in the sequence shown.
Torque: 100 Nm (74 ft. lbs.)