Disassembly and Assembly

DISASSEMBLY

1. Remove reservoir.
a. Remove the 2 bolts and pull out the reservoir.
b. Remove the cap, strainer and grommet from the reservoir.
2. Remove reservoir bracket.
a. Remove the 2 bolts and reservoir bracket from the housing.
b. Remove the 3 cushions from the reservoir bracket.
3. Remove fluid pressure sensor.
a. Remove the fluid pressure sensor from the housing.
b. Remove the O-ring and ring from the fluid pressure sensor.
4. Remove fluid temperature sensor.
Remove the fluid temperature sensor from the housing.
5. Remove pump cover.
Remove the 3 bolts, pump cover and O-ring.





6. Remove pump sub-assembly.
a. Using a hexagon wrench, remove the 2 bolts and pump sub-assembly.
b. Remove the )-ring.
7. Remove pump motor.
Remove the 2 bolts and pump motor from the housing.
8. Remove motor joint.





9. Remove oil seal.
Using a screwdriver, remove the oil seal.

NOTICE: Be careful not to damage the housing.



REASSEMBLY






1. Install oil seal.
Using Special Service Tool (SST) 09950-60010 (09951-00310), 09950-70010 (09951-07100) or equivalent, and a hammer, install a new oil seal.
2. Install pump motor.
Install the pump motor with 2 bolts.
Torque: 5.2 Nm (46 inch lbs.)
3. Install motor joint.
4. Install pump sub-assembly.
a. Install a new O-ring to the housing.





b. Align the pin of pump sub-assembly and housing.

NOTICE: Be careful not so that the shaft portion does not interfere with other portions.

c. Using a hexagon wrench, install the 2 bolts.
Torque: 5.6 Nm (50 inch lbs.)
5. Install pump cover.
Install a new O-ring and the pump cover with 3 bolts.
Torque: 15 Nm (11 ft. lbs.)
6. Install fluid temperature sensor.
Install the fluid temperature sensor to the pump cover.
Torque: 22 Nm (16 ft. lbs.)
7. Install fluid pressure sensor.
a. Install a new ring and O-ring to the fluid pressure sensor.
b. Install the fluid pressure sensor to the housing.
Torque: 44 Nm (33 ft. lbs.)
8. Install reservoir bracket.
a. Install the 3 cushions to the reservoir bracket.
b. Install the reservoir bracket with the 2 bolts to the housing.
Torque: 12 Nm (8 ft. lbs.)
9. Install reservoir.
a. install a new grommet to the reservoir.
b. Install the strainer and cap.
c. Install the reservoir with 2 bolts.
Torque: 6.9 Nm (61 inch lbs.)