Removal and Installation

COMPONENTS

REMOVAL

CAUTION: Do not smoke or work near an open flame when working on
the fuel pump.

1. REMOVE REAR SEAT
2. REMOVE FLOOR SERVICE HOLE COVER
a. Take out the floor carpet.
b. Remove the service hole cover.

HINT: At the time of installation, please refer to the following items. Check for fuel leakage.

3. DISCONNECT FUEL PUMP & SENDER GAUGE CONNECTOR




4. DISCONNECT FUEL PUMP & SENDER GAUGE CONNECTOR

5. DISCONNECT FUEL TUBE




a. Wash away the mud, dust and the likes on the fuel suction plate with water.
b. Pull off the tube joint clip form the fuel suction plate.
c. Disconnect the fuel tube from the fuel pump assembly.
d. Affix the tape in order to prevent the port portion from the dust.




e. Prevent the disconnected fuel tube from damaging and mixing foreign objects by covering them with a vinyl bag.




6. REMOVE FUEL PUMP ASSEMBLY FROM FUEL TANK
a. Remove the 8 bolts and fuel tank vent tube set plate.
Torque: 4 Nm (40 kg.cm, 35 in.lb)
b. Pull out the fuel pump assembly.

NOTE:
- Do not damage the fuel pump filter.
- Be careful that the arm of the sender gauge should not bent.

c. Remove the gasket from the pump assembly.

HINT: At the time of installation, please refer to the following items.

Install a new gasket to the pump assembly.

INSTALLATION
Installation is in the reverse order of removal.