Disassembly and Assembly

Part 1 Of 2:

Part 2 Of 2:

DISASSEMBLY
1. REMOVE RESERVOIR
a. Remove the 2 bolts and pull out the reservoir.





b. Insert the flat-head screwdriver into the slit of the cover to the extent that it reaches the reservoir cap. Turn the cap and the cover together. Remove the cover and the cap.
c. Remove the cover from the cap.
d. Remove the strainer and grommet from the reservoir.
2. REMOVE RESERVOIR BRACKET
a. Remove the 2 bolts and reservoir bracket from the housing.
b. Remove the 3 cushions from the reservoir bracket.
3. REMOVE FLUID PRESSURE SENSOR
Remove the fluid pressure sensor from the housing.
4. REMOVE FLUID TEMPERATURE SENSOR
Remove the fluid temperature sensor from the housing.
5. REMOVE PUMP COVER
Remove the 3 bolts, pump cover and O-ring.





6. REMOVE PUMP SUB-ASSEMBLY
a. Using a hexagon wrench, remove the 2 bolts and pump sub-assembly.
b. Remove the O-ring.
7. REMOVE PUMP MOTOR
Remove the 2 bolts and pump motor from the housing.
8. REMOVE MOTOR JOINT





9. REMOVE OIL SEAL
Using a screwdriver, remove the oil seal.

NOTICE: Be careful not to damage the housing.

REASSEMBLY





1. INSTALL OIL SEAL
Using SST and a hammer, install a new oil seal.
SST 09950-60010 (09951-00310), 09950-70010 (09951-07100)
2. INSTALL PUMP MOTOR
Install the pump motor with 2 bolts.
Torque: 5.2 Nm (53 kgf-cm, 46 inch lbs.)
3. INSTALL MOTOR JOINT





4. INSTALL PUMP SUB-ASSEMBLY
a. Install a new O-ring to the housing.
b. Align the pin of pump sub-assembly and housing.

NOTICE: Be careful not so that the shaft portion does not interfere with other portions.

c. Using a hexagon wrench, install the 2 bolts.
Torque: 5.6 Nm (58 kgf-cm, 50 inch lbs.)
5. INSTALL PUMP COVER
Install a new O-ring and the pump cover with 3 bolts.
Torque: 15 Nm (150 kgf-cm, 11 ft. lbs.)
6. INSTALL FLUID TEMPERATURE SENSOR
Install the fluid temperature sensor to the pump cover.
Torque: 22 Nm (220 kgf-cm, 16 ft. lbs.)
7. INSTALL FLUID PRESSURE SENSOR
Install the fluid pressure sensor to the housing.
Torque: 44 Nm (450 kgf-cm, 33 ft. lbs.)
8. INSTALL RESERVOIR BRACKET
a. Install the 3 cushions to the reservoir bracket.
b. Install the reservoir bracket with the 2 bolts to the housing.
Torque: 12 Nm (120 kgf-cm, 8 ft. lbs.)





9. INSTALL RESERVOIR
a. Install a new grommet to the reservoir.
b. Install the strainer.
c. Install the cover to the cap.
d. Insert the flat-head screwdriver into the slit of the cover to the extent that it reaches the reservoir cap. Turn the cap and the cover together to install them.
e. Install the reservoir with 2 bolts.
Torque: 6.9 Nm (70 kgf-cm, 61 inch lbs.)