Liftgate Window Glass: Service and Repair

BACK DOOR GLASS

REPLACEMENT

HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated.

1. REMOVE BACK DOOR TRIM BOARD
a. Remove the back door garnish center.
b. Remove the back door side garnish LH.
c. Remove the back door side garnish RH.
d. Remove the tool box panel sub-assembly upper.
e. Remove the tool set.
f. Remove the assist grip assembly.
g. Remove the back door trim board.
h. Remove the service hole cover.

2. REMOVE REAR WIPER ARM ASSEMBLY
a. Remove the wiper arm head cap.
b. Remove the rear wiper arm assembly.

3. REMOVE REAR WIPER MOTOR ASSEMBLY
a. Remove the wiper motor assembly.




4. REMOVE BACK DOOR GLASS
a. Pass a piano wire between the body and glass from the interior.
b. Tie both wire ends to wooden blocks or similar objects.





HINT: Apply protective tape to the outer surface to prevent the surface from being scratched.

NOTE:
- When separating the glass, take care not to damage the paint and interior and exterior ornaments.
- To prevent the safety pad from being scratched when removing the glass, place a plastic sheet between the piano wire and safety pad.

c. Cut off the adhesive by pulling the piano wire around it.
d. Using a suction rubber, remove the glass.

NOTE: Leave as much adhesive on the body as possible when removing the glass.




5. CLEAN BACK DOOR GLASS
a. Clean the outer circumference of the glass unleaded unleaded gasoline.

NOTE:
- Do not touch the glass surface after cleaning it.
- Be careful not to damage the body.

6. INSTALL BACK DOOR GLASS




a. Clean and shape the contact surface of the vehicle body.
1. Using a knife, cut away any rough adhesive on the contact surface of the body to ensure the appropriate surface shape.

HINT: Leave as much adhesive on the body as possible.

2. Clean the contact surface of the body with a piece of shop rag saturated with cleaner.

HINT: Even if all the adhesive has been removed, clean the body.




b. Using a brush, coat the exposed part of the body on the vehicle side with Primer M.

NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not coat the adhesive with Primer M.
- Do not keep any of the opened Primer M for later use.








c. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.

HINT: If an area other than that specified is coated by accident, wipe Off the primer with a clean shop rag before it dries.

NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.

d. Apply adhesive.
Adhesive: Part No. 08850-00801 or equivalent

1. Cut Off the tip of the cartridge nozzle, as shown in the illustration.





HINT: After cutting off the tip, use all adhesive within the time described in the table.

2. Load the sealer gun with the cartridge.








3. Coat the glass with adhesive, as shown in the illustration.

e. Install the glass to the body.
1. Hold the back window glass in place securely with tape or equivalent to the body until the adhesive has hardened.

NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the clips are attached to the body correctly. Check the clearance between the body and glass.

2. Lightly press the front surface of the glass to ensure a close fit.




3. Using a scraper remove any excess or protruding adhesive.




HINT: Apply adhesive onto the glass rim.





NOTE: Take care not to drive the vehicle for the time described in the table.

7. INSPECT FOR LEAKS AND REPAIR
a. Conduct a leak test after the adhesive has completely hardened.
b. Seal any leaks with auto glass sealer.