Operation CHARM: Car repair manuals for everyone.

System Specifications

Cylinder Head
Maximum Warpage
Cylinder Block Surface 0.10 mm (0.0039 inch)
Intake Manifold Surface 0.10 mm (0.0039 inch)
Exhaust Manifold Surface 0.10 mm (0.0039 inch)






INSPECT CYLINDER HEAD SET BOLTS
Using a vernier caliper, measure the thread outside diameter of the bolt.Standard outside diameter: 9.810 to 9.960 mm (0.3862 to 0.3921 inch) Minimum outside diameter: 9.70 mm (0.3819 inch) If the diameter is less than the minimum, replace the bolt.

Left Bank:




Right Bank:





Cylinder Head Bolts
First Pass 40 Nm (408 kgf-cm, 30 ft. lbs.)
Second Pass 90°
Final Pass 90°

Intake Manifold Bolts & Nuts 18 Nm (184 kgf-cm, 13 ft. lbs.)








Camshaft Bearing Cap Bolts
Bolts 21 & 22 7.5 Nm (76 kgf-cm, 66 inch lbs.)
Others 16 Nm (163 kgf-cm, 142 inch lbs.)

Camshaft Pulley Bolts 8.1 Nm (83 kgf-cm, 72 inch lbs.)








New Exhaust Manifold Nuts 44 Nm (449 kgf-cm, 32 ft. lbs.)