Cylinder Block Assembly: Specifications

Cylinder Block
Maximum Warpage 0.05 mm (0.0020 inch)





Cylinder Bore Diameter
Standard 92.000 to 92.012 mm (3.6220 to 3.6225 inch)
Maximum 92.080 mm (3.6252 inch)

Cylinder To Piston Clearance
Standard 0.033 to 0.059mm (0.0013 to 0.0023 inch)
Maximum 0.13 mm (0.0051 inch)

Crankshaft
Main Journal
Diameter 60.988 to 61.000 mm (2.4011 to 2.4016 inch)
Maximum Taper & Out-of-Round 0.02 mm (0.0008 inch)
Maximum Circle Runout 0.06 mm (0.0024 inch)
Crank Pin
Diameter 52.992 to 53.000 mm (2.0863 to 2.0866 inch)
Maximum Taper & Out-of-Round 0.02 mm (0.0008 inch)
Thrust Clearance
Standard 0.04 to 0.24 mm (0.0016 to 0.0094 inch)
Maximum 0.30 mm (0.0118 inch)
Main Bearing Oil Clearance
Standard
No. 1 & No. 2 Journals 0.014 to 0.031 mm (0.0006 to 0.0012 inch)
No. 3 & No. 4 Journals 0.026 to 0.043 mm (0.0010 to 0.0017 inch)
Maximum
No. 1 & No. 2 Journals 0.05 mm (0.0020 inch)
No. 3 & No. 4 Journals 0.06 mm (0.0024 inch)

Connecting Rod
Maximum Misalignment 0.05 mm (0.0020 inch) per 100 mm (3.94 inch)
Maximum Twist 0.15 mm (0.0059 inch) per 100 mm (3.94 inch)
Thrust Clearance
Standard 0.15 to 0.30 mm (0.0059 to 0.0118 inch)
Maximum 0.35 mm (0.0138 inch)
Clearance to Crank Pin
Standard 0.038 to 0.066 mm (0.0015 to 0.0026 inch)
Maximum 0.08 mm (0.0031 inch)

Connecting Rod Bolts
First Pass 25 Nm (255 kgf-cm, 18 ft. lbs.)
Final Pass 90°

Piston
Diameter 91.975 to 91.989 mm (3.6211 to 3.6216 inch)
Pin Diameter 21.997 to 22.006 mm (0.8660 to 0.8664 inch)
Bushing Inside Diameter 22.005 to 22.014 mm (0.8663 to 0.8667 inch)
Pin To Bushing Oil Clearance
Standard 0.005 to 0.011 mm (0.0002 to 0.0004 inch)
Maximum 0.05 mm (0.0020 inch)
Ring Groove Clearance
No. 1 0.03 to 0.08 mm (0.0012 to 0.0031 inch)
No. 2 0.02 to 0.06 mm (0.0008 to 0.0024 inch)
Oil (Side Rail) 0.03 to 0.11 mm (0.0012 to 0.0043 inch)
Ring End Gap
Standard
No. 1 0.30 to 0.40 mm (0.0118 to 0.0157 inch)
No. 2 0.50 to 0.60 mm (0.0197 to 0.0236 inch)
Oil (Side Rail) 0.15 to 0.40 mm (0.0059 to 0.0157 inch)
Maximum
No. 1 0.95 mm (0.0374 inch)
No. 2 1.05 mm (0.0413 inch)
Oil (Side Rail) 1.00 mm (0.0394 inch)

No. 1 And No. 2 Journal Standard Bearings Selection Chart:

No. 3 And No. 4 Journal Standard Bearings Selection Chart:

Main Bearing Size Codes





16 Main Bearing Cap Bolts
First Pass 22 Nm (224 kgf-cm, 16 ft. lbs.)
Final Pass 90°





8 Main Bearing Cap Bolts w/New Seal Washers 27 Nm (275 kgf-cm, 20 ft. lbs.)

Crankshaft Pulley Bolt 220 Nm (2,243 kgf-cm, 162 ft. lbs.)