Operation CHARM: Car repair manuals for everyone.

Disassembly and Reassembly

DISASSEMBLY

1. REMOVE NO. 2 HEADLIGHT BULB




a. Remove the No. 2 headlight bulb as shown in the illustration.

2. REMOVE NO. 1 HEADLIGHT BULB




a. Remove the No. 1 headlight bulb as shown in the illustration.

3. REMOVE CLEARANCE LIGHT BULB




a. Turn the clearance light bulb and the headlight cord in the direction indicated by the arrow and remove them as a unit.
b. Remove the clearance light bulb from the headlight cord.

4. REMOVE FRONT TURN SIGNAL LIGHT BULB




a. Turn the front turn signal light bulb and the headlight cord in the direction indicated by the arrow and remove them as a unit
b. Remove the front turn signal light bulb from the headlight cord.

5. REMOVE FRONT SIDE MARKER LIGHT BULB




a. Turn the front side marker light bulb and the headlight cord in the direction indicated by the arrow and remove them as a unit.
b. Remove the front side marker light bulb from the headlight cord.

6. REMOVE HEADLIGHT CORD




a. Disengage the 2 clamps and claw, and remove the headlight cord.

7. REMOVE NO. 1 SEAL PACKING




a. Remove the No. 1 seal packing.

8. REMOVE NO. 2 SEAL PACKING




a. Remove the No. 2 seal packing.

9. REMOVE NO. 1 HOOD TO FRONT END PANEL SEAL

REASSEMBLY

1. INSTALL NO. 1 HOOD TO FRONT END PANEL SEAL
2. INSTALL NO. 2 SEAL PACKING




a. Install a new No. 2 seal packing.

HINT:
- Clean the installation surface before installing the seal packing.
- Install the seal packing along the scribed line on the headlight unit.

3. INSTALL NO. 1 SEAL PACKING




a. Install a new No. 1 seal packing.

HINT:
- Clean the installation surface before installing the seal packing.
- Install the seal packing along the scribed line on the headlight unit.

4. INSTALL HEADLIGHT CORD




a. Engage the 2 clamps and claw, and install the headlight cord.

5. INSTALL FRONT SIDE MARKER LIGHT BULB
a. Install the front side marker light bulb to the headlight cord.




b. Turn the front side marker light bulb and headlight cord in the direction indicated by the arrow and install them as a unit.

6. INSTALL FRONT TURN SIGNAL LIGHT BULB
a. Install the front turn signal light bulb to the headlight cord.




b. Turn the front turn signal light bulb and headlight cord in the direction indicated by the arrow and install them as a unit.

7. INSTALL CLEARANCE LIGHT BULB
a. Install the clearance light bulb to the headlight cord.




b. Turn the clearance light bulb and headlight cord in the direction indicated by the arrow and install them as a unit.

8. INSTALL NO. 1 HEADLIGHT BULB




a. Install the No. 1 headlight bulb as shown in the illustration.

9. INSTALL NO. 2 HEADLIGHT BULB




a. Install the No. 2 headlight bulb as shown in the illustration.