Disassembly and Reassembly
DISASSEMBLY1. REMOVE FUEL SENDER GAGE ASSEMBLY
a. Disconnect the sender gage connector from the No. 1 fuel suction plate.
b. Unlock the fuel sender gage and remove it.
2. REMOVE FUEL SUB-TANK
a. Disconnect the fuel pump harness connector from the No. 1 fuel suction plate.
b. Disconnect the suction filter hose from the fuel subtank.
c. Disconnect the 2 tubes from the tube clamps.
d. Using a screwdriver with the tip wrapped in tape, disengage the 3 claws to separate the No. 2 fuel suction plate.
NOTE: Do not damage the No. 2 fuel suction plate or fuel sub-tank.
e. Disconnect the No. 1 fuel suction plate with the fuel filter assembly from the fuel sub-tank.
3. REMOVE FUEL PUMP ASSEMBLY WITH FILTER
a. Using a screwdriver with the tip wrapped in tape, disengage the 2 claws to separate the fuel suction support.
NOTE: Do not damage the fuel filter assembly or fuel suction support.
b. Remove the fuel filter assembly with the fuel pump from the fuel suction support.
4. REMOVE FUEL PUMP
a. Using a screwdriver with the tip wrapped in tape, disengage the 5 claws to separate the suction filter.
NOTE: Do not damage the fuel filter assembly or suction filter.
b. Remove the fuel suction filter with the fuel pump from the fuel filter.
c. Disconnect the fuel pump harness connector from the fuel pump.
d. Remove the O-ring from the fuel pump.
5. REMOVE NO. 2 FUEL SUCTION PLATE
a. Using a screwdriver, remove the 2 E-rings from the No. 2 suction plate.
b. Remove the No. 2 suction plate and 2 springs from the No. 1 fuel suction plate.
REASSEMBLY
1. INSTALL NO.2 FUEL SUCTION PLATE
a. Install the 2 springs and No. 2 suction plate to the No. 1 suction plate.
b. Using needle-nose pliers, install 2 new E-rings to the No. 2 suction plate.
2. INSTALL FUEL PUMP
a. Apply a light coat of gasoline or spindle oil to a new O-ring, and install it to the fuel pump.
b. Connect the fuel pump harness connector to the fuel pump.
c. Install the suction filter to the fuel pump.
d. Install the fuel pump with the suction filter to the fuel filter.
3. INSTALL FUEL PUMP ASSEMBLY WITH FILTER
a. Install the fuel filter to the fuel sub-tank.
4. INSTALL FUEL SUB-TANK
a. Engage the 3 claws to install the No. 2 fuel suction plate the fuel sub-tank.
b. Connect the 2 tubes to the tube clamps.
c. Connect the suction filter hose to the fuel sub-tank.
d. Connect the fuel pump harness connector to the No. 1 fuel suction plate
5. INSTALL FUEL SENDER GAGE ASSEMBLY
a. Install the fuel sender gage to the fuel suction support.
b. Connect the sender gage connector to the No. 1 fuel suction plate.