Installation

3MZ-FE FUEL: FUEL TANK:

INSTALLATION

1. INSTALL FUEL TANK CUSHION

(a) Install 8 new fuel tank cushions to the fuel tank.
2. INSTALL CLAMP

(a) Install the clamp to the fuel tank.

(b) Install the 2 fuel tube clamps of the fuel tank main tube to the fuel tank.
3. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Install the fuel tank main tube to the clamp.
4. INSTALL FUEL TANK WIRE

(a) Install the fuel tank wire.
5. INSTALL FUEL VAPOR CONTAINMENT VALVE

(a) Connect the fuel tank vent hose to the fuel tank.

(b) Install the 2 nuts to the fuel vapor containment valve.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)

(a) Install a new gasket on the fuel pump assembly.
(b) Install the fuel pump assembly.

(c) Install the fuel tank vent tube set plate by aligning it with the cutout on the fuel pump assembly.
(d) Install the fuel tank vent tube set plate and fuel pump connector plate with the 8 bolts.
Torque: 6.0 Nm (61 kgf-cm, 53 in-lbf)

(e) Connect the fuel tank main tube with the tube joint clip and clamp.
- Check that there is no scratches or foreign objects on the connecting part.
- Check that the fuel tube joint is inserted securely.
- Check that the tube joint clip is on the collar of the fuel tube joint.
- After installing the tube joint clip, check that the fuel tube joint is pulled off.

(f) Connect the fuel tank wire connector.
(g) Connect the vapor pressure sensor connector and clamp.
7. INSTALL FUEL TANK ASSEMBLY

(a) Set the fuel tank on a transmission jack.
(b) Operate the transmission jack, and install the fuel tank to the vehicle.
(c) Operate the transmission jack, and connect the fuel tank inlet pipe with the tube connector and clamp.

(d) Install the 2 fuel tank bands with the 4 bolts.
Torque: 39 Nm (400 kgf-cm, 29 ft-lbf)
8. CONNECT BREATHER LOWER TUBE

(a) Connect the breather lower tube.
(1) Push in the tube connector to the pipe until the tube connector makes a "click" sound.
NOTICE:
- Check for damage or foreign objects on the connected part of the fuel pipe.
- After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

(b) Install the checker to the pipe.
9. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Connect the fuel tank main tube sub-assembly.
(1) Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.
NOTICE:
- Check for damage or foreign objects on the connected part.
- After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

10. CONNECT CHARCOAL CANISTER FUEL HOSE

(a) Align the quick connector with the pipe, then push in the quick connector until the retainer makes a "click" sound to connect the charcoal canister fuel hose to the charcoal canister assembly.
- Check for scratches or foreign objects around the connected part of the quick connector and pipe before this work.
- After connecting the charcoal canister fuel hose, check that the charcoal canister fuel hose is securely connected by pulling on the quick connector.

11. INSTALL CHARCOAL CANISTER PROTECTOR

(a) Connect the clamp to the charcoal canister protector.
(b) Install the charcoal canister protector with the 3 bolts.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
12. CONNECT FUEL TANK WIRE

(a) Connect the fuel tank wire connectors, and install them to the bracket.
13. INSTALL PARKING BRAKE CABLE ASSEMBLY NO.3

(a) Install the parking brake cable assembly No.3 with the nut.
Torque: 6.0 Nm (61 kgf-cm, 53 in-lbf)
14. INSTALL FUEL TANK PROTECTOR SUB-ASSEMBLY NO.1

(a) Install the fuel tank protector sub-assembly No.1 with the screw and the 4 grommets.
15. INSTALL FRONT FLOOR HEAT INSULATOR NO.3

(a) Install the front floor heat insulator No.3 with the 5 nuts.
Torque: 4.9 Nm (50 kgf-cm, 43 in-lbf)
16. INSTALL EXHAUST PIPE ASSEMBLY CENTER Installation
17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
18. ADD FUEL
19. INSPECT FOR FUEL LEAK Testing and Inspection

20. INSPECT FOR EXHAUST GAS LEAK
21. PERFORM INITIALIZATION
Some systems need initialization after reconnecting the cable to the negative battery terminal. Repair Instruction - Initialization