Operation CHARM: Car repair manuals for everyone.

Disassembly








DRIVE SHAFT: FRONT DRIVE SHAFT:

DISASSEMBLY

1. REMOVE INBOARD JOINT BOOT NO.2 CLAMP






(a) Using pliers, remove the inboard joint boot No.2 clamp, as shown in the illustration.
2. REMOVE INBOARD JOINT BOOT CLAMP
(a) Remove the inboard joint boot clamp perform the same procedures as for the inboard joint boot No.2 clamp.
3. SEPARATE INBOARD JOINT BOOT
(a) Separate the inboard joint boot from the inboard joint assembly.
4. REMOVE INBOARD JOINT SHAFT ASSEMBLY
(a) Remove the grease from the inboard joint.






(b) Put matchmarks on the inboard joint shaft assembly and outboard joint shaft.
NOTE: Do not use a punch for the marks.

(c) Remove the inboard joint shaft assembly from the outboard joint shaft.






(d) Using a snap ring expander, remove the snap ring.
(e) Put matchmarks on the outboard joint shaft and tripod.
NOTE: Do not use a punch for the marks.





(f) Using a brass bar and hammer, remove the tripod from the outboard joint shaft.
NOTE: Do not tap the roller.

5. REMOVE INBOARD JOINT BOOT
(a) Remove the inboard joint boot and inboard joint boot clamp.
6. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP






(a) Using pliers, remove the front drive shaft damper clamp, as shown in the illustration.
7. REMOVE FRONT DRIVE SHAFT DAMPER
(a) Remove the drive shaft damper.
8. REMOVE OUTBOARD JOINT BOOT NO.2 CLAMP






(a) Using pliers, remove the outboard joint boot No.2 clamp, as shown in the illustration.
9. REMOVE OUTBOARD JOINT BOOT CLAMP
(a) Remove the outboard joint boot clamp perform the same procedures as for the outboard joint boot No.2 clamp.
10. REMOVE OUTBOARD JOINT BOOT
(a) Remove the outboard joint boot from the outboard joint shaft.
(b) Remove the grease from the outboard joint.
11. REMOVE FRONT DRIVE SHAFT LH HOLE SNAP RING






(a) Using a screwdriver, remove the front drive shaft LH hole snap ring.
12. REMOVE FRONT DRIVE SHAFT DUST COVER LH






(a) Using SST and a press, remove the drive shaft dust cover LH.
SST: 09950-00020
NOTE: Be careful not to drop the inboard joint assembly.

13. REMOVE FRONT DRIVE SHAFT DUST COVER RH






(a) Using SST and a press, remove the drive shaft dust cover RH.
SST: 09950-00020
NOTE: Be careful not to drop the inboard joint assembly.

14. REMOVE FRONT DRIVE SHAFT DUST COVER






(a) Using SST and a press, remove the drive shaft dust cover.
SST: 09950-00020
NOTE: Be careful not to drop the inboard joint assembly.

15. REMOVE FRONT DRIVE SHAFT RH HOLE SNAP RING






(a) Using a snap ring expander, remove the drive shaft RH hole snap ring.
16. REMOVE FRONT DRIVE SHAFT BEARING






(a) Using SST and a press, remove the front drive shaft bearing.
SST: 09527-10011