Reassembly
ENGINE HOOD / DOOR: FRONT DOOR:
REASSEMBLY
1. INSTALL FRONT DOOR WINDOW FRAME MOULDING REAR
2. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY
3. INSTALL FRONT DOOR WEATHERSTRIP
4. INSTALL FRONT DOOR CHECK ASSEMBLY
(a) Install the front door check assembly with the bolt and the 2 nuts.
bolt:
Torque: 27 Nm (275 kgf-cm, 20 ft-lbf)
nut:
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
5. INSTALL FRONT DOOR CHECK COVER
6. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
(a) Apply body grease to the sliding parts on the front door outside handle frame sub-assembly.
(b) Install the front door outside handle frame sub-assembly with the claw.
(c) Using a "torx" socket wrench (T30), install the front door outside handle frame sub-assembly with the screw.
7. INSTALL FRONT DOOR OUTSIDE HANDLE PAD REAR
8. INSTALL FRONT DOOR OUTSIDE HANDLE PAD
9. INSTALL FRONT DOOR HANDLE ASSEMBLY OUTSIDE
10. INSTALL FRONT DOOR OUTSIDE HANDLE COVER
(a) Using a "torx" socket wrench (T30), install the front door outside handle cover with the screw.
(b) Install the hole plug.
11. INSTALL DOOR LOCK WIRING HARNESS SEAL
12. INSTALL FRONT DOOR LOCK ASSEMBLY
NOTICE:
- When reusing the removed front door lock assembly, replace the door lock wire harness sealing on the connector with a new one.
- Do not allow grease or dust to adhere on the door lock wiring harness sealing surface of the connector.
- Reusing the door lock wiring harness sealing and/or using damaged door lock wiring harness sealing may cause water intrusion to the connection, and result in a malfunction in the front door lock assembly.
(a) Apply body grease to the sliding parts on the front door lock assembly.
(b) Insert the front door outside handle link to the front door lock assembly, and set it to the front door panel.
(c) Make sure that the front door outside handle link is securely connected to the front door lock assembly.
(d) Using a "torx" socket wrench (T30), install the front door lock assembly with the 3 screws.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
(e) Connect the connector.
13. INSTALL FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER
14. INSTALL POWER WINDOW REGULATOR MOTOR SUB-ASSEMBLY FRONT
NOTE: The regulator arm must be below the intermediate position when installing the power window regulator motor.
(a) Using a "torx" driver (T25), install the power window regulator motor sub-assembly front with the 3 screws.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
HINT: The new front window regulator adopts a self-tapping method. The installation position of regulator will be threaded when the self-tapping screw is inserted.
15. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY
(a) Apply body grease to the sliding parts on the front door window regulator sub-assembly.
(b) Install the temporary bolt to the front door window regulator sub-assembly.
(c) Temporarily install the window regulator.
(d) Install the front door window regulator sub-assembly with the 6 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
(e) Connect the connector.
16. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY
17. INSTALL FRONT DOOR GLASS RUN
18. INSTALL FRONT DOOR SERVICE HOLE COVER
(a) Apply butyl tape to the front door panel as shown in the illustration.
(b) Install a new service hole cover.
19. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY Installation
20. INSTALL FRONT NO.1 SPEAKER Installation
21. INSTALL FRONT DOOR ARMREST SET BRACKET
22. INSTALL FRONT DOOR GLASS WEATHERSTRIP INNER
23. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY
24. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH
25. INSTALL DOOR ARMREST COVER
26. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
27. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG
28. POWER WINDOW CONTROL SYSTEM INITIALIZATION Programming and Relearning