Operation CHARM: Car repair manuals for everyone.

Part 2

Text in Illustration





(d) Reconnect the fuel injector assembly connectors.

(e) Reconnect the ECM connector.

NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR (FUEL INJECTOR ASSEMBLY - ECM)
OK -- Continue to next step.

12. INSPECT ECM TERMINAL OF MISFIRING CYLINDER (#10, #20, #30, #40, #50 AND/OR #60 VOLTAGE)

(a) Disconnect the ECM connector.





(b) Turn the engine switch on (IG).

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:





Text in Illustration





(d) Reconnect the ECM connector.

NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR (ECM - BODY GROUND)
OK -- Continue to next step.

13. CHECK FUEL INJECTOR ASSEMBLY OF MISFIRING CYLINDER

(a) Check the fuel injector assembly injection (whether fuel volume is high or low, and whether injection pattern is poor) Testing and Inspection.

NG -- REPLACE FUEL INJECTOR ASSEMBLY Removal
OK -- Continue to next step.

14. INSPECT INTAKE SYSTEM

(a) Check the intake system for vacuum leaks Testing and Inspection.

OK:

No leaks in intake system.

NG -- REPAIR OR REPLACE INTAKE SYSTEM
OK -- Continue to next step.

15. CHECK FUEL PRESSURE

(a) Check the fuel pressure Testing and Inspection.

NG -- CHECK FUEL LINE
OK -- Continue to next step.

16. READ VALUE USING TECHSTREAM (COOLANT TEMP)

(a) Connect the Techstream to the DLC3.

(b) Turn the engine switch on (IG).

(c) Turn the Techstream on.

(d) Enter the following menus: Powertrain / Engine / Data List / Coolant Temp.

(e) Read the Coolant Temp twice, when the engine is both cold and warmed up.

Standard:

With cold engine
Same as ambient temperature.

With warm engine
Between 75°C and 95°C (167°F and 203°F).

NG -- REPLACE ENGINE COOLANT TEMPERATURE SENSOR Removal
OK -- Continue to next step.

17. INSPECT MASS AIR FLOW METER SUB-ASSEMBLY

HINT
Inspect the mass air flow meter sub-assembly On-Vehicle Inspection.

NG -- REPLACE MASS AIR FLOW METER SUB-ASSEMBLY Removal
OK -- Continue to next step.

18. CHECK VALVE TIMING

HINT
Check the valve timing P0011.

NG -- ADJUST VALVE TIMING Disassembly

OK -- REPLACE ECM Removal

19. CHECK INTAKE SYSTEM

(a) Check the intake system for vacuum leaks Testing and Inspection.

OK:

No leaks in intake system.

NG -- REPAIR OR REPLACE INTAKE SYSTEM
OK -- Continue to next step.

20. CHECK FUEL PRESSURE

(a) Check the fuel pressure Testing and Inspection.

NG -- CHECK FUEL LINE
OK -- Continue to next step.

21. READ VALUE USING TECHSTREAM (COOLANT TEMP)

(a) Connect the Techstream to the DLC3.

(b) Turn the engine switch on (IG).

(c) Turn the Techstream on.

(d) Enter the following menus: Powertrain / Engine / Data List / Coolant Temp.

(e) Read the Coolant Temp twice, when the engine is both cold and warmed up.

Standard:

With cold engine
Same as ambient air temperature.

With warm engine
Between 75°C and 95°C (167°F and 203°F).

NG -- REPLACE ENGINE COOLANT TEMPERATURE SENSOR Removal
OK -- Continue to next step.

22. INSPECT MASS AIR FLOW METER SUB-ASSEMBLY

HINT
Inspect the mass air flow meter sub-assembly On-Vehicle Inspection.

NG -- REPLACE MASS AIR FLOW METER SUB-ASSEMBLY Removal
OK -- Continue to next step.

23. CHECK VALVE TIMING

HINT
Check the valve timing P0011.

NG -- ADJUST VALVE TIMING Disassembly
OK -- Continue to next step.

24. CHECK SPARK PLUG

(a) Remove the ignition coil assembly and the spark plug of the misfiring cylinder.





(b) Measure the spark plug electrode gap.

Maximum gap:

1.4 mm (0.0551 in.)

(c) Check the electrode for carbon deposits.

Recommended Spark Plug





NOTICE:
If the electrode gap is larger than the maximum, replace the spark plug. Do not adjust the electrode gap.

(d) Reinstall the ignition coil assembly and the spark plug.

NG -- REPLACE SPARK PLUG Removal
OK -- Continue to next step.

25. CHECK FOR SPARK AND IGNITION (SPARK TEST)

(a) Perform a spark test.

CAUTION:
During the test, disconnect all fuel injector assembly connectors.

NOTICE:
Do not crank the engine for more than 2 seconds.

(1) Remove the ignition coil assembly from the cylinder head.

(2) Install the spark plug onto the ignition coil assembly.

(3) Disconnect the 6 fuel injector assembly connectors.

(4) Touch the spark plug to the cylinder head.

(5) Crank the engine for less than 2 seconds and check for spark.

OK:

Spark jumps across electrode gap.

(6) Reconnect the 6 fuel injector assembly connectors.

(7) Reinstall the ignition coil assembly.

NG -- CHANGE TO KNOWN GOOD SPARK PLUG AND CHECK SPARK OF MISFIRING CYLINDER
OK -- Continue to next step.

26. CHECK CYLINDER COMPRESSION PRESSURE OF MISFIRING CYLINDER

(a) Measure the cylinder compression pressure of the misfiring cylinder Engine.

NG -- CHECK ENGINE TO DETERMINE CAUSE OF LOW COMPRESSION
OK -- Continue to next step.

27. CHECK FUEL INJECTOR ASSEMBLY (POWER SOURCE)

(a) Disconnect the fuel injector assembly connectors.





(b) Turn the engine switch on (IG).

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:





Text in Illustration





(d) Reconnect the fuel injector assembly connectors.

NG -- CHECK FUEL INJECTOR CIRCUIT
OK -- Continue to next step.

28. CHECK HARNESS AND CONNECTOR (FUEL INJECTOR ASSEMBLY - ECM)

(a) Disconnect the fuel injector assembly connectors.





(b) Disconnect the ECM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance (Check for Open):





Standard Resistance (Check for Short):





Text in Illustration





(d) Reconnect the fuel injector assembly connectors.

(e) Reconnect the ECM connector.

NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR (FUEL INJECTOR ASSEMBLY - ECM)
OK -- Continue to next step.

29. INSPECT ECM TERMINAL OF MISFIRING CYLINDER (#10, #20, #30, #40, #50 AND/OR #60 VOLTAGE)

(a) Disconnect the ECM connector.





(b) Turn the engine switch on (IG).

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:





Text in Illustration





(d) Reconnect the ECM connector.

NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR (ECM - BODY GROUND)
OK -- Continue to next step.

30. CHECK FUEL INJECTOR ASSEMBLY OF MISFIRING CYLINDER

(a) Check the fuel injector assembly injection (whether fuel volume is high or low, and whether injection pattern is poor) Testing and Inspection.

NG -- REPLACE FUEL INJECTOR ASSEMBLY Removal

OK -- REPLACE ECM Removal

31. CHANGE TO KNOWN GOOD SPARK PLUG AND CHECK SPARK OF MISFIRING CYLINDER

(a) Change the installed spark plug to a known good spark plug.

(b) Perform a spark test.

CAUTION:
During the test, disconnect all fuel injector assembly connectors.

NOTICE:
Do not crank the engine for more than 2 seconds.

(1) Remove the ignition coil assembly from the cylinder head.

(2) Install the spark plug onto the ignition coil assembly.

(3) Disconnect the 6 fuel injector assembly connectors.

(4) Touch the spark plug to the cylinder head.

(5) Crank the engine for less than 2 seconds and check for spark.

OK:

Spark jumps across electrode gap.

(6) Reconnect the 6 fuel injector assembly connectors.

(7) Reinstall the ignition coil assembly.

NG -- CHANGE TO KNOWN GOOD IGNITION COIL ASSEMBLY AND CHECK SPARK OF MISFIRING CYLINDER

OK -- REPLACE SPARK PLUG Removal

32. CHANGE TO KNOWN GOOD IGNITION COIL ASSEMBLY AND CHECK SPARK OF MISFIRING CYLINDER

(a) Change the installed ignition coil assembly to a known good ignition coil assembly.

(b) Perform a spark test.

CAUTION:
During the test, disconnect all fuel injector assembly connectors.

NOTICE:
Do not crank the engine for more than 2 seconds.

(1) Remove the ignition coil assembly from the cylinder head.

(2) Install the spark plug onto the ignition coil assembly.

(3) Disconnect the 6 fuel injector assembly connectors.

(4) Touch the spark plug to the cylinder head.

(5) Crank the engine for less than 2 seconds and check for spark.

OK:

Spark jumps across electrode gap.

(6) Reconnect the 6 fuel injector assembly connectors.

(7) Reinstall the ignition coil assembly.

NG -- REPLACE ECM Removal

OK -- REPLACE IGNITION COIL ASSEMBLY Removal

33. CHECK FUEL LINE

(a) Check the fuel lines for leaks or blockage.

NG -- REPAIR OR REPLACE FUEL LINE

OK -- REPLACE FUEL PUMP Removal