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Up to 08/2009





WINDOW / GLASS: BACK DOOR GLASS: INSTALLATION

1. INSTALL BACK WINDOW OUTSIDE MOULDING

(a) Apply Primer G to the installation part of the back window outside moulding.

HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

(b) Install a new back window outside moulding onto the back door glass, as shown in the illustration.

Text in Illustration









Standard Dimension:





NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
2. INSTALL BACK WINDOW UPPER OUTSIDE MOULDING LH

(a) Apply Primer G to the installation part of the back window upper outside moulding LH.

HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

(b) Install a new back window upper outside moulding LH onto the back door glass, as shown in the illustration.





Standard Dimension:





NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
3. INSTALL BACK WINDOW UPPER OUTSIDE MOULDING RH

HINT
Use the same procedure for the RH side and LH side.

4. INSTALL BACK WINDOW LOWER MOULDING

(a) Apply Primer G to the installation part of the back window lower moulding.

HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

(b) Install a new back window lower moulding onto the back door glass, as shown in the illustration.

Text in Illustration









Standard Dimension:





NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
5. INSTALL NO. 2 BACK WINDOW GLASS SPACER

(a) Apply Primer G to the installation part of the No. 2 back window glass spacer.

HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

(b) Install a new No. 2 back window glass spacer onto the back door glass, as shown in the illustration.

Text in Illustration









NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
6. INSTALL NO. 1 BACK WINDOW GLASS SPACER

HINT
Use the same procedure for the RH side and LH side.

7. INSTALL BACK DOOR GLASS SPACER

(a) Apply Primer G to the installation part of the back window glass spacer.

HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

(b) Install 2 new back door glass spacers onto the back door glass, as shown in the illustration.

Text in Illustration









NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
8. INSTALL BACK DOOR GLASS

(a) Using a brush, coat the installation surface on the vehicle body with Primer M.





NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Using a brush or a sponge, coat the application area of the adhesive with Primer G.





NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
* Apply Primer G onto the ceramic notches.
* If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(c) Apply adhesive to the back door glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration.





Standard Dimension:





HINT
After cutting off the tip, use all the adhesive within the time described in the table below.

Usage Time Frame:





(2) Load the sealer gun with cartridge.

(3) Apply adhesive to the back door glass as shown in the illustration.





(d) Install the back door glass.

(1) Position the back door glass so that the matchmarks are aligned, and press it in gently along the rim (when glass without a clip is used).





(2) Lightly press the back door glass to ensure that the back door glass is securely fit to the vehicle body (when glass without a clip is used).

HINT
Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

(3) Using suction cups, engage the 2 clips to install the back door glass (when glass with all clips is used).





NOTICE:
* Check that the clips are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and back door glass.
(4) Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

HINT
Press the back door glass with a force of 98 N (10 kgf, 22 lbf) or more.

(5) Using a scraper, remove any excess or protruding adhesive.





HINT
Apply adhesive onto the glass rim.

(6) Hold the back door glass using protective tape until applied adhesive becomes hard.

NOTICE:
Do not drive the vehicle within the time described in the table below.

Minimum Time:





(e) Engage the 2 clamps.





(f) Connect the 3 connectors.

9. INSPECT FOR LEAK AND REPAIR

(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

(b) If water leaks into the cabin, allow the water to dry and add adhesive.

(c) Remove the protective tape.

10. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY Installation

11. INSTALL REAR SPOILER SUB-ASSEMBLY Installation

12. INSTALL BACK DOOR TRIM COVER LH Reassembly

13. INSTALL BACK DOOR TRIM COVER RH Reassembly

14. INSTALL BACK DOOR TRIM PANEL ASSEMBLY Reassembly

15. INSTALL BACK DOOR SERVICE HOLE COVER LH Reassembly

16. INSTALL BACK DOOR SERVICE HOLE COVER RH Reassembly

17. INSTALL BACK DOOR UPPER TRIM COVER LH Reassembly

18. INSTALL BACK DOOR UPPER TRIM COVER RH Reassembly

19. INSTALL NO. 2 ROOM LIGHT ASSEMBLY Installation

20. INSTALL BACK DOOR LOCK COVER Reassembly

21. INSTALL BACK DOOR FINISH COVER LH (w/o Power Back Door) Reassembly

22. INSTALL BACK DOOR TRIM BASE (w/ Power Back Door) Reassembly

23. INSTALL BACK DOOR FINISH COVER RH (w/o Power Back Door) Reassembly

24. INSTALL DOOR PULL HANDLE WITH SWITCH Reassembly

25. INSTALL TONNEAU COVER SUB-ASSEMBLY

26. INSTALL UPPER BACK WINDOW PANEL TRIM Reassembly
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