From 08/2009

INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION

1. INSTALL NO. 3 INSTRUMENT PANEL STAY

(a) Engage the 5 claws to install the 5 No. 3 instrument panel stays.

2. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY

(a) Engage the 5 claws and temporarily install the instrument panel safety pad assembly as shown in the illustration.

CAUTION:
Leaks of cold air may result in condensation in the instrument panel. This condensation may cause short circuits in electrical parts. Be sure to insert and fit the No. 1 heater to register duct and the No. 4 heater to register duct tightly to the No. 1 air duct sub-assembly.

NOTICE:
* Do not damage the instrument panel safety pad assembly.
* Do not allow the wire harnesses to interfere with the surrounding parts.
(b) Install the 2 clips.

(c) Install the 6 bolts and nut.

(d) Install the 2 passenger airbag bolts.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

Text in Illustration

(e) Engage the 2 claws to connect the room temperature sensor.

(f) Engage each clamp.

(g) Connect each connector.

3. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation

4. INSTALL NO. 1 CONSOLE BOX DUCT

(a) Install the No. 1 console box duct with the screw.

Text in Illustration

5. INSTALL SHIFT LEVER ASSEMBLY

for U660E: Installation

for U660F: Installation

6. INSTALL NO. 1 DEFROSTER NOZZLE GARNISH

(a) Engage the 2 claws to install the automatic light control sensor to the No. 1 defroster nozzle garnish.

(b) Connect the connector.

(c) Engage the 7 claws and 11 clips to the No. 1 defroster nozzle garnish.

7. INSTALL FRONT NO. 4 SPEAKER ASSEMBLY Installation

8. INSTALL NO. 1 SPEAKER OPENING COVER ASSEMBLY

(a) Engage the 10 claws and 4 clips to install the No. 1 speaker opening cover assembly.

9. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY

(a) Engage the 4 claws and 3 clips to install the No. 1 instrument panel register assembly.

10. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY

HINT
Use the same procedure for the No. 2 instrument panel register assembly and No. 1 instrument panel register assembly.

11. INSTALL FRONT PILLAR GARNISH LH Installation

12. INSTALL INSTRUMENT SIDE PANEL LH Installation

13. INSTALL FRONT PILLAR GARNISH RH

HINT
Use the same procedure for the RH side and LH side Installation.

14. INSTALL INSTRUMENT SIDE PANEL RH

HINT
Use the same procedure for the RH side and LH side Installation.

15. INSTALL GLASS BREAKAGE SENSOR ECU (w/ Glass Breakage Sensor) Installation

16. INSTALL REMOTE ENGINE STARTER ECU (w/ Remote Engine Starter System) Installation

17. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY

(a) Connect each connector.

(b) Engage the claw, 4 clips and guide.

Text in Illustration

18. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY Installation

19. INSTALL INSTRUMENT PANEL GARNISH RH

HINT
Use the same procedure for the RH side and LH side.

20. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

(a) Connect the connector.

(b) Engage the 2 guides and 4 claws to install the No. 2 instrument panel under cover sub-assembly.

21. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH

HINT
Use the same procedure for the RH side and LH side Installation.

22. INSTALL FRONT DOOR SCUFF PLATE RH

HINT
Use the same procedure for the RH side and LH side Installation.

23. INSTALL CONSOLE BOX

(a) Engage the 3 guides as shown in the illustration.

Text in Illustration

(b) Engage the 2 clamps.

(c) Install the 3 clips.

(d) Install the console box with the 5 screws.

Text in Illustration

24. INSTALL RADIO RECEIVER ASSEMBLY WITH REGISTER Installation

25. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL

(a) Engage the 7 clips to install the lower instrument panel finish panel as shown in the illustration.

26. INSTALL INSTRUMENT PANEL FINISH PANEL

(a) Engage the 2 guides, claw and 2 clips to install the instrument panel finish panel as shown in the illustration.

27. INSTALL MULTI-DISPLAY ASSEMBLY (w/ Navigation System) Installation

28. INSTALL ACCESSORY METER ASSEMBLY (w/o Navigation System) Installation

29. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL

(a) Engage the 2 clips as shown in the illustration.

(b) Engage the 2 clips and guide to install the center instrument cluster finish panel.

30. INSTALL COMBINATION METER ASSEMBLY

(a) Connect each connector.

(b) Install the combination meter assembly with the 2 screws.

Text in Illustration

31. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL

(a) Install the 2 screws [H].

(b) Install the No. 1 instrument cluster finish panel with the 2 clips.

32. INSTALL NO. 1 INSTRUMENT PANEL HOLE COVER

(a) Engage the 2 claws to No. 1 install the instrument panel hole cover.

33. INSTALL NO. 2 INSTRUMENT PANEL HOLE COVER

HINT
Use the same procedure for the No. 2 instrument panel hole cover and No. 1 instrument panel hole cover.

34. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY Installation

35. INSTALL INSTRUMENT PANEL CUP HOLDER

(a) Install the instrument panel cup holder with the 4 screws.

Text in Illustration

(b) Open the cup holder.

(c) Engage the 2 claws.

(d) Engage the 2 claws to install the instrument panel cup holder outer case as shown in the illustration.

36. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY

(a) Connect each connector.

(b) Engage the 8 clips and 2 guides.

(d) Engage the 2 claws to close the cover as shown in the illustration.

37. INSTALL NO. 1 SWITCH HOLE BASE

(a) Connect each connector.

(b) Engage the 4 claws and 2 guides to install the No. 1 switch hole base.

38. INSTALL INSTRUMENT PANEL GARNISH LH

(a) Engage the 6 clips to install the instrument panel garnish LH.

39. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

(a) Engage each clamp.

(b) Connect each connector.

(c) Engage the claw and 2 guides.

(d) Install the No. 1 instrument panel under cover sub- assembly with the 2 screws.

Text in Illustration

40. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation

41. INSTALL FRONT DOOR SCUFF PLATE LH Installation

42. INSTALL REAR CONSOLE BOX ASSEMBLY Installation

43. INSTALL MULTI-MEDIA INTERFACE ECU ASSEMBLY (w/ USB Audio System) Installation

44. INSTALL CONSOLE REAR END PANEL SUB-ASSEMBLY Installation

45. INSTALL NO. 2 CONSOLE BOX DUCT Installation

46. INSTALL CONSOLE BOX CUP HOLDER (for TMMC Made)

(a) Install the console box cup holder to the console cup holder box sub-assembly as shown in the illustration.

47. INSTALL CONSOLE CUP HOLDER BOX SUB-ASSEMBLY

(a) Install the console cup holder box sub-assembly with the 5 screws.

Text in Illustration

48. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

(a) Engage the clamp.

(b) Connect each connector.

(c) Engage the 3 claws and 3 clips.

(d) w/o Seat Heater System:

(1) Connect the connector to console box hole cover.

(e) w/ Seat Heater System:

(1) Engage the 4 claws to install the seat heater switch assembly.

(2) Connect the connector.

(f) Engage the 4 claws and 4 clips to install the upper console panel sub-assembly.

49. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

(a) Turn the shift lever knob sub-assembly clockwise to install the shift lever knob sub-assembly.

50. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation

51. INSTALL UPPER STEERING COLUMN COVER Installation

52. INSTALL LOWER STEERING COLUMN COVER Installation

53. ADJUST SPIRAL CABLE Installation

54. INSTALL STEERING WHEEL ASSEMBLY Installation

55. INSPECT STEERING WHEEL CENTER POINT

56. INSTALL STEERING PAD Installation

57. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation

58. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation

59. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
* Make sure that the cable has been disconnected from the negative (-) battery terminal for at least 2 seconds before reconnecting the cable.
* Reset the auto tilt away function setting to the previous condition by changing the customize parameter Programming and Relearning.
* When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
60. INSPECT SHIFT LEVER POSITION

for U660E: U660E Automatic Transaxle

for U660F: U660F Automatic Transaxle

61. ADJUST SHIFT LEVER POSITION

for U660E: U660E Automatic Transaxle

for U660F: U660F Automatic Transaxle

62. INSPECT SUSPENSION CONTROL SYSTEM (w/ Air Suspension)

(a) Inspect the suspension control system Test Mode Procedure.

63. INSPECT SRS WARNING LIGHT

(a) Inspect the SRS warning light Diagnosis System.