Up to 08/2009

INTERIOR PANELS / TRIM: ROOF HEADLINING: REASSEMBLY

1. INSTALL NO. 1 ROOF PANEL PAD

(a) Align the markings on the roof headlining assembly with the No. 1 roof panel pad and install the pad using hot-melt glue as shown in the illustration.

2. INSTALL NO. 3 ROOF PANEL PAD (w/o Power Back Door)

HINT
Use the same procedure for the RH side and the LH side.

3. INSTALL REAR QUARTER TRIM SILENCER PAD RH

(a) Align the markings on the roof headlining assembly with the rear quarter trim silencer pad RH and install the silencer pad using hot-melt glue as shown in the illustration.

4. INSTALL REAR QUARTER TRIM SILENCER PAD LH (w/o Power Back Door)

HINT
Use the same procedure for the RH side and the LH side.

5. INSTALL ROOF HEADLINING FORMING PAD

(a) Align the markings on the roof headlining assembly with the roof headlining forming pad and install the forming pad using hot-melt glue as shown in the illustration.

6. INSTALL CENTER ROOF HEADLINING PAD

(a) Align the markings on the roof headlining assembly with the 2 center roof headlining pads and install the pads using hot-melt glue as shown in the illustration.

7. INSTALL NO. 2 ROOF HEADLINING SET PLATE LH (w/ Sliding Roof)

HINT
Use the same procedure for the RH side and the LH side.

8. INSTALL NO. 2 ROOF HEADLINING SET PLATE RH (w/ Sliding Roof)

(a) Align the markings on the roof headlining assembly with the No. 2 roof headlining set plate RH and install the plate using hot-melt glue as shown in the illustration.

9. INSTALL ROOF HEADLINING SET PLATE LH (w/ Sliding Roof)

HINT
Use the same procedure for the RH side and the LH side.

10. INSTALL ROOF HEADLINING SET PLATE RH (w/ Sliding Roof)

(a) Align the markings on the roof headlining assembly with the roof headlining set plate RH and install the plate using hot-melt glue as shown in the illustration.

11. INSTALL ROOF HEADLINING PAD LH (w/o Power Back Door)

(a) Align the markings on the roof headlining assembly with the roof headlining pad LH and install the pad using hot-melt glue as shown in the illustration.

12. INSTALL ROOF HEADLINING PAD LH (w/ Power Back Door)

(a) Align the markings on the roof headlining assembly with the roof headlining pad LH and install the pad using hot-melt glue as shown in the illustration.

13. INSTALL ROOF HEADLINING PAD RH

(a) Align the markings on the roof headlining assembly with the roof headlining pad RH and install the pad using hot-melt glue as shown in the illustration.

14. INSTALL REAR SIDE RAIL SPACER LH (w/o Sliding Roof)

HINT
Use the same procedure for the RH side and the LH side.

15. INSTALL REAR SIDE RAIL SPACER RH (w/o Sliding Roof)

(a) Align the markings on the roof headlining assembly with the rear side rail spacer RH and install the spacer using hot-melt glue as shown in the illustration.

16. INSTALL FRONT SIDE RAIL SPACER LH (w/o Sliding Roof)

HINT
Use the same procedure for the RH side and the LH side.

17. INSTALL FRONT SIDE RAIL SPACER RH (w/o Sliding Roof)

(a) Align the markings on the roof headlining assembly with the front side rail spacer RH and install the spacer using hot-melt glue as shown in the illustration.

18. INSTALL FRONT ROOF HEADLINING SIDE PAD

(a) Align the markings on the roof headlining assembly with the 2 front roof headlining side pads and install the pads using hot-melt glue as shown in the illustration.

19. INSTALL ROOF HEADLINING PAD

(a) Align the markings on the roof headlining assembly with the roof headlining pad and install the pad using hot-melt glue as shown in the illustration.

20. INSTALL ROOF HEADLINING SPACER

(a) Align the markings on the roof headlining assembly with the roof headlining spacer and install the spacer using hot-melt glue as shown in the illustration.

21. INSTALL ROOF SIDE RAIL SILENCER PAD LH (w/o Power Back Door)

(a) Align the markings on the roof headlining assembly with the roof side rail silencer pad LH and install the silencer pad using hot-melt glue as shown in the illustration.

22. INSTALL NO. 3 ROOF SILENCER

(a) Align the markings on the roof headlining assembly with the No. 3 roof silencer and install the silencer using hot-melt glue as shown in the illustration.

23. INSTALL NO. 2 ROOF SILENCER (w/o Sliding Roof)

(a) Align the markings on the roof headlining assembly with the 3 No. 2 roof silencers and install the silencers using hot-melt glue as shown in the illustration.

24. INSTALL NO. 2 ROOF SILENCER (w/ Sliding Roof)

(a) Align the markings on the roof headlining assembly with the No. 2 roof silencer and install the silencer using hot-melt glue as shown in the illustration.

25. INSTALL NO. 1 ROOF SILENCER (w/o Sliding Roof)

(a) Align the markings on the roof headlining assembly with the No. 1 roof silencer and install the silencer using hot-melt glue as shown in the illustration.

26. INSTALL CENTER ROOF SILENCER PAD (w/o Sliding Roof)

(a) Align the markings on the roof headlining assembly with the center roof silencer pad and install the silencer pad using hot-melt glue as shown in the illustration.

27. INSTALL SUNSHADE TRIM PROTECTOR (w/o Sliding Roof)

(a) Align the markings on the roof headlining assembly with the 2 sunshade trim protectors and install the protector using hot-melt glue as shown in the illustration.

28. INSTALL NO. 2 HOOK FASTENER (w/ Sliding Roof)

(a) Align the markings on the roof headlining assembly with the 2 No. 2 hook fasteners and install the fastener using hot-melt glue as shown in the illustration.

29. INSTALL NO. 1 HOOK FASTENER (w/ Sliding Roof)

(a) Align the markings on the roof headlining assembly with the 2 No. 1 hook fasteners and install the fastener using hot-melt glue as shown in the illustration.

30. INSTALL NO. 1 ROOF WIRE

(a) Apply new double-sided tape.

(1) Remove the double-sided tape from the roof headlining assembly.

(2) Peel off the appropriate amount of new double sided tape.

NOTICE:
Be careful not to touch the adhesive surface.

(3) Apply the double-sided tape to the roof headlining while aligning the tape with the markings on the roof headlining assembly.

(4) Peel off the backing sheet from the double sided tape.

(b) Install the No. 1 roof wire to the roof headlining assembly.

HINT
* For the left front corner [A] of the roof headlining assembly, align the marking tape (white) on the No. 1 roof wire with the protrusion of the roof headlining.
* Align the markings on the roof headlining assembly with the joint box.
(c) Turn the visor connectors clockwise approximately 90° to install the connectors to the roof headlining assembly.

Text in Illustration

(d) Apply adhesive tape to the locations shown in the illustration.

Text in Illustration

HINT
As shown in the illustration, line up and secure the reference tape of the wire harness to the tip of the roof headlining assembly.

31. INSTALL REAR NO. 3 WASHER HOSE

HINT
The double-sided tape is not available as supply parts. If the tape still has enough adhesion to secure the roof headlining and rear No. 3 washer hose, reuse the tape. If the roof headlining has been replaced with a new one, or if the tape and/or the double-sided tape is no longer sticky, apply new tape following the procedure below.

(a) Apply new double-sided tape.

(1) Remove the double-sided tape from the roof headlining assembly.

(2) Peel off the appropriate amount of new double sided tape.

Text in Illustration

HINT
* For the right front corner [A] of the roof headlining assembly, align the marking tape (green) on the rear No. 3 washer hose with the protrusion of the roof headlining (for TMC Made).
* For the right front corner [A] of the roof headlining assembly, align the marking tape (blue) on the rear No. 3 washer hose with the protrusion of the roof headlining (for TMMC Made).
* For the right rear corner [B] of the roof headlining assembly, align the marking tape (green) on the rear No. 3 washer hose with the marking of the roof headlining (for TMC Made).
* For the right rear corner [B] of the roof headlining assembly, align the marking tape (blue) on the rear No. 3 washer hose with the marking of the roof headlining (for TMMC Made).
* If the entire length of the rear No. 3 washer hose does not fit, adjust the length by tucking in the hose at the area shown in the illustration.
32. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY Installation

33. INSTALL VANITY LIGHT ASSEMBLY

(a) Install the vanity light assembly Installation.

HINT
Use the same procedure to remove the light on the other side.