Up to 08/2009
2GR-FE COOLING: RADIATOR: INSTALLATION
1. INSTALL NO. 2 RADIATOR ASSEMBLY
(a) Install the fan assembly with motor to the radiator with the 3 guides at the bottom and attach the claw.
Text in Illustration
(b) Install the 2 bolts.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(c) Install the 2 lower radiator supports to the radiator, and radiator assembly and fan assembly with motor.
NOTICE:
Do not apply any excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.
(d) Connect the 3 wire harness clamps and connector.
(e) Install the radiator assembly with the 4 bolts and 4 brackets.
Text in Illustration
Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)
(f) Install the 2 radiator support cushions.
Text in Illustration
2. INSTALL UPPER RADIATOR SUPPORT
(a) Install the upper radiator support with the 5 bolts and connect the 3 clamps of the hood lock control cable to the upper radiator support.
Text in Illustration
Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)
3. INSTALL HOOD LOCK ASSEMBLY Installation
4. INSTALL HOOD LOCK CONTROL CABLE COVER Installation
5. INSTALL SMOG VENTILATION SENSOR Installation
6. INSTALL LOW PITCHED HORN ASSEMBLY Installation
7. INSTALL MILLIMETER WAVE RADAR SENSOR (w/ Dynamic Radar Cruise Control System) Installation
8. CONNECT OUTLET OIL COOLER HOSE
(a) Connect the outlet oil cooler hose to the radiator.
9. CONNECT INLET OIL COOLER HOSE
(a) Connect the clamp and inlet oil cooler hose to the radiator.
10. CONNECT NO. 2 RADIATOR HOSE
(a) Connect the No. 2 radiator hose to the radiator.
11. CONNECT NO. 1 RADIATOR HOSE
(a) Connect the No. 1 radiator hose to the radiator.
12. INSTALL RADIATOR RESERVE TANK ASSEMBLY
(a) Connect the radiator reserve tank hose to the radiator.
(b) Install the radiator reserve tank with the bolt and connect the 2 clamps to the radiator.
Torque : 5.3 Nm (54 kgf-cm, 47 in-lbf)
13. INSTALL FRONT BUMPER ASSEMBLY Installation
14. INSTALL HOOD CUSHION CENTER Installation
15. INSTALL BATTERY Installation
16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation
17. INSTALL NO. 1 AIR CLEANER INLET Installation
18. INSTALL NO. 2 AIR CLEANER INLET Installation
19. ADD ENGINE COOLANT Service and Repair
20. INSPECT FOR COOLANT LEAK Testing and Inspection
21. INSPECT AUTOMATIC TRANSAXLE FLUID
22. INSPECT FOR OIL LEAK Replacement
23. INSTALL NO. 1 ENGINE UNDER COVER
24. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
25. INSTALL COOL AIR INTAKE DUCT SEAL Installation
26. INSTALL ENGINE ROOM SIDE COVER Installation
27. INSTALL ENGINE ROOM SIDE COVER LH Installation
28. ADD WINDSHIELD WASHER FLUID (w/ Headlight Cleaner System) Installation
29. WARM UP ENGINE Service and Repair
30. PREPARE VEHICLE FOR FOG LIGHT AIM Adjustments
31. PREPARE FOR FOG LIGHT AIMING Adjustments
32. INSPECT FOG LIGHT AIMING Adjustments
33. ADJUST FOG LIGHT AIMING Adjustments
34. ADJUST MILLIMETER WAVE RADAR SENSOR (w/ Dynamic Radar Cruise Control System) Adjustments