Operation CHARM: Car repair manuals for everyone.

Up to 08/2009





2GR-FE COOLING: THERMOSTAT: INSTALLATION

1. INSTALL THERMOSTAT

(a) Install a new gasket to the thermostat.





Text in Illustration





(b) Install the thermostat with the jiggle valve facing up.

HINT
The jiggle valve may be set within 10° on either side of the prescribed position.

2. INSTALL WATER INLET

(a) Install the water inlet with the 2 nuts.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY Installation

4. CONNECT NO. 2 RADIATOR HOSE

(a) Connect the No. 2 radiator hose to the water inlet.





5. INSTALL V-RIBBED BELT Installation

6. ADD ENGINE COOLANT Service and Repair

7. WARM UP ENGINE Service and Repair

8. INSPECT FOR COOLANT LEAK Testing and Inspection

9. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

10. INSTALL COOL AIR INTAKE DUCT SEAL Installation

11. INSTALL ENGINE ROOM SIDE COVER Installation

12. INSTALL ENGINE ROOM SIDE COVER LH Installation

13. INSTALL FRONT FENDER APRON SEAL RH Installation

14. INSTALL FRONT FENDER LINER RH

15. INSTALL NO. 1 ENGINE UNDER COVER

16. INSTALL FRONT WHEEL RH