Up to 08/2009

2GR-FE LUBRICATION: ENGINE OIL COOLER: INSTALLATION

1. INSTALL ENGINE OIL COOLER

(a) Clean the oil cooler contact surface on the cooler mounting.

(b) Install a new O-ring to the oil cooler.

(c) Install the oil cooler with the union bolt.





Torque : 68 Nm (683 kgf-cm, 50 ft-lbf)

(d) Install the 2 water by-pass hoses with the bolt, 2 clamps and 4 clips.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

2. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH

HINT
Install exhaust manifold sub-assembly LH Installation.

3. ADD ENGINE COOLANT Service and Repair

4. ADD ENGINE OIL Replacement

5. INSPECT FOR COOLANT LEAK Testing and Inspection

6. INSPECT FOR OIL LEAK

(a) Start the engine.

(b) Check for engine oil leaks from the oil cooler assembly and the union bolt.

7. CHECK ENGINE OIL LEVEL Testing and Inspection