Up to 08/2009

2GR-FE INTAKE / EXHAUST: EXHAUST PIPE: INSTALLATION

1. INSTALL NO. 2 OXYGEN SENSOR (for Bank 2 Sensor 2) Installation

2. INSTALL FRONT EXHAUST PIPE ASSEMBLY

(a) Install a new gasket to the front exhaust pipe assembly.

(b) Install the front exhaust pipe assembly with the 2 nuts and 2 bolts (B).





Bolt B - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

Nut - Torque : 55 Nm (561 kgf-cm, 40 ft-lbf)

(c) Tighten the bolt (A).

Bolt A - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(d) Connect the No. 2 oxygen sensor connector (for Bank 2 Sensor 2).





3. INSTALL FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY

(a) Install 2 new gaskets to the front No. 3 exhaust pipe sub-assembly.

(b) Install the front No. 3 exhaust pipe sub-assembly with the 2 bolts and 2 nuts.





Bolt - Torque : 55 Nm (561 kgf-cm, 40 ft-lbf)

Nut - Torque : 55 Nm (561 kgf-cm, 40 ft-lbf)

4. INSTALL OXYGEN SENSOR (for Bank 1 Sensor 2) Installation

5. INSTALL CENTER EXHAUST PIPE ASSEMBLY

(a) Using a vernier caliper, measure the free length of the compression springs.





Minimum length:

41.5 mm (1.64 in.)

(b) If the free length is less than the minimum, replace the compression spring.

(c) Fully insert a new gasket to the front No. 3 exhaust pipe sub-assembly.

(d) Using a plastic hammer and wooden block, tap in the new gasket until its surface is flush with the front No. 3 exhaust pipe sub-assembly.





Text in Illustration





NOTICE:
* Be sure to install the gasket in the correct direction.
* Do not reuse the gasket.
* Do not damage the gasket.
* Do not push in the gasket by using the exhaust pipe when connecting it.
(e) Connect the center exhaust pipe assembly to the 2 exhaust pipe supports.

(f) Install the center exhaust pipe assembly with the 2 bolts and 2 compression springs.





Torque : 43 Nm (440 kgf-cm, 32 ft-lbf)

6. INSTALL TAIL EXHAUST PIPE ASSEMBLY

(a) Using a vernier caliper, measure the free length of the compression springs.





Minimum length:

38.5 mm (1.52 in.)

(b) If the free length is less than the minimum, replace the compression spring.

(c) Fully insert a new gasket to the center exhaust pipe assembly.

(d) Using a plastic hammer and wooden block, tap in the new gasket until its surface is flush with the center exhaust pipe assembly.





Text in Illustration





NOTICE:
* Be sure to install the gasket in the correct direction.
* Do not reuse the gasket.
* Do not damage the gasket.
* Do not push in the gasket by using the exhaust pipe when connecting it.
(e) Connect the tail exhaust pipe assembly to the 4 exhaust pipe supports.

(f) Install the tail exhaust pipe assembly with the 2 bolts and 2 compression springs.





Torque : 43 Nm (440 kgf-cm, 32 ft-lbf)

7. INSTALL EXHAUST PIPE DAMPER

(a) Install the 2 exhaust pipe dampers with the 4 bolts.





Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

8. INSTALL FRONT FLOOR COVER LH Installation

9. INSPECT FOR EXHAUST GAS LEAK