From 08/2009
HEATING / AIR CONDITIONING: COMPRESSOR: INSTALLATION
1. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH
(a) for Standard Bolt:
(1) Temporarily install the compressor and magnetic clutch and the bracket with the 4 bolts.
Text in Illustration
(b) for Stud Bolt:
(1) Temporarily install the compressor and magnetic clutch and the bracket with the 2 stud bolts and 2 bolts.
Text in Illustration
2. INSTALL COMPRESSOR AND MAGNETIC CLUTCH
(a) for Standard Bolt:
(1) Install the compressor and magnetic clutch with the 4 bolts.
Torque : 25 Nm (250 kgf-cm, 18 ft-lbf)
NOTICE:
Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.
(b) for Stud Bolt:
(1) Using a "TORX" socket wrench (E8), install the 2 stud bolts.
Torque : 25 Nm (250 kgf-cm, 18 ft-lbf)
(2) Install the compressor assembly with pulley with the 2 bolts and 2 nuts.
Torque : 25 Nm (250 kgf-cm, 18 ft-lbf)
NOTICE:
Tighten the bolts and nuts in the order shown in the illustration to install the compressor and magnetic clutch.
(c) Engage each clamp.
(d) Connect each connector.
3. CONNECT SUCTION HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the suction hose sub-assembly.
NOTICE:
Keep the O-ring and O-ring fitting surfaces free from dirt or any foreign objects.
(d) Install the suction hose sub-assembly onto the compressor and magnetic clutch with the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
4. CONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the discharge hose sub-assembly.
NOTICE:
Keep the O-ring and O-ring fitting surfaces free from dirt or any foreign objects.
(d) Install the discharge hose sub-assembly onto the compressor and magnetic clutch with the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
5. INSTALL RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR
HINT
Refer to the procedure for Install No. 2 Radiator Assembly Installation.
6. INSTALL COOLER CONDENSER ASSEMBLY Installation
7. INSTALL UPPER RADIATOR SUPPORT Installation
8. CONNECT OUTLET OIL COOLER HOSE Installation
9. CONNECT INLET OIL COOLER HOSE Installation
10. CONNECT NO. 2 RADIATOR HOSE Installation
11. CONNECT NO. 1 RADIATOR HOSE Installation
12. INSTALL RADIATOR RESERVE TANK ASSEMBLY Installation
13. CONNECT DISCHARGE TUBE SUB-ASSEMBLY Installation
14. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY Installation
15. INSTALL BATTERY Installation
16. INSTALL NO. 1 AIR CLEANER INLET Installation
17. INSTALL NO. 2 AIR CLEANER INLET Installation
18. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY Installation
19. INSTALL SMOG VENTILATION SENSOR (w/ Smog Ventilation Sensor) Installation
20. INSTALL HIGH PITCHED HORN ASSEMBLY Installation
21. INSTALL HOOD LOCK ASSEMBLY Installation
22. INSTALL HOOD LOCK CONTROL CABLE COVER Installation
23. INSTALL LOW PITCHED HORN ASSEMBLY Installation
24. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation
25. INSTALL FRONT BUMPER ASSEMBLY Installation
26. INSTALL HOOD CENTER CUSHION Installation
27. INSTALL V-RIBBED BELT Installation
28. INSTALL FRONT FENDER APRON SEAL RH Installation
29. INSTALL FRONT FENDER LINER RH Installation
30. INSTALL FRONT WHEEL RH Installation
31. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
32. ADD ENGINE COOLANT Service and Repair
33. ADD WINDSHIELD WASHER FLUID (w/ Headlight Cleaner System) Installation
34. CHARGE WITH REFRIGERANT Service and Repair
35. WARM UP ENGINE Service and Repair
36. INSPECT FOR REFRIGERANT LEAK Service and Repair
37. INSPECT FOR COOLANT LEAK Testing and Inspection
38. INSPECT AUTOMATIC TRANSAXLE FLUID
for U660F: U660F Automatic Transaxle
for U660E: U660E Automatic Transaxle
39. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
40. INSTALL COOL AIR INTAKE DUCT SEAL Installation
41. INSTALL ENGINE ROOM SIDE COVER Installation
42. INSTALL ENGINE ROOM SIDE COVER LH Installation
43. INSTALL NO. 1 ENGINE UNDER COVER
44. INSPECT HOOD SUB-ASSEMBLY Testing and Inspection
45. ADJUST HOOD SUB-ASSEMBLY Installation
46. PREPARE VEHICLE FOR FOG LIGHT AIM ADJUSTMENT Adjustments
47. PREPARE FOR FOG LIGHT AIMING Adjustments
48. INSPECT FOG LIGHT AIMING Adjustments
49. ADJUST FOG LIGHT AIMING Adjustments