Up to 08/2009

2GR-FE FUEL: FUEL INJECTOR: INSTALLATION

1. INSTALL FUEL INJECTOR ASSEMBLY

(a) Apply a light coat of spindle oil or gasoline to new O-rings, and install them to each injector.





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(b) Apply a light coat of spindle oil or gasoline where the fuel delivery pipe contacts each O-ring.





(c) Push and twist each fuel injector to install them into the fuel delivery pipe.

(d) Position each fuel injector connector outward.

NOTICE:
* Be careful not to twist the O-rings.
* After installing a fuel injector, check that it turns smoothly. If not, reinstall it with a new O-ring.
(e) Install 6 new injector vibration insulators to the intake manifold.





(f) Place the fuel delivery pipe with the 6 fuel injectors in position on the intake manifold.

NOTICE:
Be careful not to drop the fuel injectors when installing the fuel delivery pipe.

(g) Temporarily install the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.





NOTICE:
After installing the fuel injectors, check that they turn smoothly. If not, reinstall the injectors with new O-rings.

(h) Tighten the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.





Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(i) Connect the 6 fuel injector connectors.





2. CONNECT FUEL TUBE SUB-ASSEMBLY

(a) Push in the tube connector onto the pipe until the tube connector makes a "click" sound.





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NOTICE:
* Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.
* After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
(b) Install the No. 2 fuel pipe clamp.

3. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

HINT
Installation.

4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Installation.

5. INSPECT FOR COOLANT LEAK Testing and Inspection

6. INSPECT FOR FUEL LEAK

HINT
Testing and Inspection.