Up to 08/2009

2GR-FE FUEL: FUEL PUMP: DISASSEMBLY

1. REMOVE FUEL SENDER GAUGE ASSEMBLY Removal

2. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY

(a) Disconnect the fuel pump connector from the fuel suction plate.

NOTICE:
Do not damage the wire harness.

(b) Using needle nozzle pliers, remove the E-ring.

Text in Illustration

NOTICE:
Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube assembly with pump and gauge. Doing so will cause reassembly of the fuel suction tube assembly with pump and gauge to be impossible as the tube is welded to the plate.

(d) Disengage the 2 claws and remove the fuel filter from the No. 1 fuel sub-tank.

(e) Using a screwdriver with the tip taped, disengage the claw of the jet pump nozzle.

(f) Separate the fuel pump filter hose.

(g) Using a screwdriver with the tip taped, remove the fuel pump filter hose.

3. REMOVE FUEL PUMP ASSEMBLY WITH FILTER

(a) Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws and remove the fuel pump assembly with filter from the fuel filter.

NOTICE:
* Do not damage the fuel filter.
* Do not remove the suction filter.
* Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.
(b) Disconnect the fuel pump connector.

(c) Remove the fuel pump filter seal from the fuel pump. If the fuel pump filter seal still remains in the fuel filter element, remove it using a wire tip (dia1 mm) that is formed as shown in the illustration.

NOTICE:
Be careful not to damage the sealing surfaces.

(d) Remove the fuel pump spacer from the fuel pump.

4. REMOVE NO. 1 FUEL SUCTION SUPPORT

(a) Using a screwdriver with the tip taped, disengage the 2 claws and remove the fuel No. 1 suction support.