Up to 08/2009

2GR-FE FUEL: FUEL PUMP: INSTALLATION

1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

(a) Install a new gasket to the fuel tank.





(b) Attach the fuel suction tube with pump and gauge to the fuel tank.

NOTICE:
Be careful not to bend the arm of the fuel sender gauge.

(c) Align the keyway of the fuel suction tube support with the key of the fuel suction tube assembly with pump and gauge.

(d) Align the triangle mark on a new fuel pump gauge retainer with the "S" mark on the fuel tank while pushing down the fuel suction tube with pump and gauge, and attach the fuel pump gauge retainer.





(e) Using a 6 mm socket hexagon wrench, install SST to the fuel pump gauge retainer.





SST : 09808-14020

09808-01410

09808-01420

09808-01430

HINT
* Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.
* Install SST while pressing the SST claws toward the fuel pump gauge retainer (toward the center of SST).
(f) Rotate the fuel pump gauge retainer by hand, then tighten it one complete turn and another half turn using SST. The triangle mark on the fuel pump gauge retainer must be positioned between the "MIN" and "MAX" marks on the fuel tank.





SST : 09808-14020

09808-01410

09808-01420

09808-01430

NOTICE:
* Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.
* Fully tighten the retainer by turning it clockwise while holding SST down. Do not allow the claw of the tank suction tube support to slip out of its groove on the fuel tank.
HINT
The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.

(g) Install the fuel tank main tube sub-assembly and the tube joint clip.





NOTICE:
* Check that there are no scratches or foreign objects on the connecting part.
* Check that the fuel tube joint is inserted securely.
* Check that the tube joint clip is correctly located on the collar of the fuel tube joint.
* After installing the tube joint clip, check that the fuel tube joint has not been pulled out of position.
(h) Connect the fuel pump connector.





2. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

3. INSPECT FOR FUEL LEAK Testing and Inspection

4. INSTALL REAR FLOOR SERVICE HOLE COVER

(a) Install new butyl tape to the rear floor service hole cover.





(b) Install the rear floor service hole cover.

(c) Install the front floor carpet with the clip.





5. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH Installation

6. INSTALL REAR DOOR SCUFF PLATE LH Installation

7. INSTALL REAR SEAT ASSEMBLY LH

(a) Install the rear seat assembly LH Installation.