Operation CHARM: Car repair manuals for everyone.

From 08/2009





2GR-FE BATTERY / CHARGING: GENERATOR: INSTALLATION

1. INSTALL GENERATOR ASSEMBLY

(a) Install the wire harness clamp stay with the bolt.





Torque : 8.4 Nm (85 kgf-cm, 74 in-lbf)

(b) Connect the wire harness clamp.





(c) Install the generator assembly to the cylinder block with the generator bracket, bolt and nut.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(d) Install the 2 bolts.





Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

(e) Connect the generator connector to the generator assembly.





(f) Install the generator wire with the nut.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

(g) Install the terminal cap.

(h) Connect the wire harness clamps.

(i) Connect the magnetic clutch connector to the compressor and magnetic clutch.

2. INSTALL V-RIBBED BELT

HINT
Installation.

3. INSTALL RADIATOR ASSEMBLY WITH FAN SHROUD AND FAN MOTOR

HINT
Installation.

4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

5. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

6. INSTALL FRONT BUMPER ASSEMBLY

HINT
Installation.