Up to 08/2009

2GR-FE BATTERY / CHARGING: GENERATOR: REMOVAL

1. PRECAUTION (w/ Air Suspension)

NOTICE:
Be sure to read Precaution thoroughly before servicing Suspension Control System.

2. PRECAUTION (w/ Navigation System for HDD)

NOTICE:
After the engine switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal Navigation System (for HDD).

3. REMOVE FRONT BUMPER ASSEMBLY

HINT
Removal.

4. REMOVE RADIATOR ASSEMBLY WITH FAN SHROUD AND FAN MOTOR

HINT
Removal.

5. REMOVE V-RIBBED BELT

HINT
Removal.

6. REMOVE V-BANK COVER SUB-ASSEMBLY Removal

7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system Service Precautions.

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

8. REMOVE GENERATOR ASSEMBLY

(a) Turn back the terminal cap.





(b) Remove the nut and disconnect the wire harness from terminal B.

(c) Disconnect the generator connector from the generator assembly.

(d) Disconnect the connector from the compressor and magnetic clutch.

(e) Disconnect the wire harness clamps.

(f) Remove the bolt and nut from the cylinder block.





(g) Disconnect the wire harness clamp and remove the generator bracket.

(h) Remove the 2 bolts.





(i) Remove the bolt and the wire harness clamp stay.