Part 2

31. INSTALL UNDERDRIVE PLANETARY SUN GEAR

(a) Coat the thrust needle roller bearing with ATF, and install it to the oil pump assembly.

Text in Illustration

Bearing Diameter: mm (in.)

NOTICE:
Be sure to install the thrust needle roller bearing properly so that the temper colored side of the race will be visible.

(b) Install the underdrive planetary sun gear to the oil pump assembly.

Text in Illustration

32. INSTALL INPUT SHAFT SUB-ASSEMBLY

(a) Coat 3 new input shaft oil seal rings with ATF and install them to the input shaft.

Text in Illustration

NOTICE:
Do not expand the gap of the oil seal ring excessively.

(b) Coat the thrust needle roller bearing and thrust needle roller race with ATF, and install them on the oil pump assembly.

Text in Illustration

Bearing Diameter: mm (in.)

NOTICE:
Be sure to install the thrust needle roller bearing in the correct direction.

(c) Install the input shaft to the oil pump assembly.

33. INSTALL PLANETARY SUN GEAR SUB-ASSEMBLY

(a) Using a snap ring expander, install the snap ring to the underdrive planetary gear assembly.

Text in Illustration

(b) Using a snap ring expander, install the planetary sun gear sub-assembly to the underdrive planetary gear assembly with the snap ring expanded.

Text in Illustration

34. INSTALL UNDERDRIVE PLANETARY RING GEAR

(a) Install the underdrive planetary ring gear to the underdrive planetary gear assembly.

Text in Illustration

(b) Using needle-nose pliers, install the snap ring to the underdrive planetary ring gear.

Text in Illustration

NOTICE:
Confirm that the snap ring is correctly located in the groove of the underdrive planetary ring gear.

35. INSTALL NO. 3 BRAKE HUB

(a) Coat the thrust needle roller bearing with ATF and install it on the underdrive planetary gear assembly.

Text in Illustration

Bearing Diameter: mm (in.)

NOTICE:
Be sure to install the thrust needle roller bearing properly so that the temper colored side of the race will be visible.

(b) Coat the thrust needle roller race with MP grease and install it to the No. 3 brake hub.

Text in Illustration

36. INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY

(a) Install the underdrive planetary gear assembly to the oil pump assembly.

37. INSTALL NO. 3 BRAKE DISC

(a) Install the 2 No. 3 brake flanges, 3 No. 3 brake discs and 2 No. 3 brake plates to the oil pump assembly.

Text in Illustration

NOTICE:
Make sure that the discs, plates and flanges are installed in the correct order.

(b) Using a screwdriver, install the snap ring to the oil pump assembly.

NOTICE:
* Confirm that the snap ring is correctly located in the groove of the oil pump.
* Make sure that the snap ring ends are positioned as shown in the illustration (A).
38. INSPECT CLEARANCE OF NO. 3 BRAKE Transaxle Unit

39. INSTALL FRONT OIL PUMP ASSEMBLY

(a) Coat a new O-ring with ATF and install it to the transaxle case.

Text in Illustration

(b) Coat the thrust needle roller bearing and thrust needle roller race with ATF and install them on the underdrive planetary gear assembly.

Text in Illustration

Bearing and Race Diameter: mm (in.)

NOTICE:
Be sure to install the thrust needle roller bearing properly so that the temper colored side of the race will be visible.

(c) Coat a new O-ring with ATF and install it to the oil pump.

Text in Illustration

(d) Install the oil pump assembly to the transaxle case with the 7 bolts.

Torque : 23 Nm (234 kgf-cm, 17 ft-lbf)

40. INSTALL FRONT OIL PUMP BODY O-RING

41. INSTALL DIFFERENTIAL GEAR LUBE APPLY TUBE

(a) Install the differential gear lube apply tube to the transaxle housing.

NOTICE:
Insert the differential gear lube apply tube into the transaxle case until it makes contact with the stopper.

(b) Install the apply tube clamp to the differential gear lube apply tube with the bolt.

Torque : 23 Nm (234 kgf-cm, 17 ft-lbf)

NOTICE:
There should be clearance between the differential lube apply tube and apply tube clamp.

42. INSTALL COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING OUTER RACE

(a) Install the shim to the transaxle housing.

(b) Using SST, install a new counter driven gear front tapered roller bearing outer race to the transaxle housing.

SST : 09950-60020

09951-00810

SST : 09950-70010

09951-07100

NOTICE:
Be sure to install the counter driven gear front tapered roller bearing outer race so that there is no clearance between the shim and the transaxle housing.

43. INSTALL TRANSAXLE HOUSING

(a) Remove packing material from the contact surfaces between the transaxle housing and case.

NOTICE:
Make sure that there is no ATF on the contact surfaces.

(b) Apply FIPG to the transaxle case.

Text in Illustration

FIPG:

Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

NOTICE:
Apply FIPG in a continuous line (width 1.2 mm (0.0472 in.)) along the sealing surface.

(c) Install the transaxle housing to the transaxle case with the 20 bolts.

Bolt A - Torque : 31 Nm (316 kgf-cm, 23 ft-lbf)

Bolt B - Torque : 23 Nm (234 kgf-cm, 17 ft-lbf)