Operation CHARM: Car repair manuals for everyone.

Up to 08/2009





MF1A TRANSFER / 4WD / AWD: TRANSFER ASSEMBLY: INSTALLATION

1. INSTALL TRANSFER ASSEMBLY

(a) Install the 4 new transfer and transaxle setting stud bolts to the transaxle case positions shown in the illustration.





Stud bolt length:

a
22 mm (0.866 in.)

b
25 mm (0.984 in.)

c
5 mm (0.197 in.)

Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)

NOTICE:
Install the sealed side of the stud bolt to the transaxle assembly.

(b) Install the transfer assembly to the transaxle assembly with the 8 nuts.





Torque : 69 Nm (700 kgf-cm, 51 ft-lbf)

NOTICE:
* Install the transfer assembly to the transaxle assembly horizontally.
* Do not touch the transfer assembly oil seals during installation.
2. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY Installation

3. INSTALL TRANSFER STIFFENER PLATE RH Installation

4. INSTALL WIRE HARNESS Installation

5. INSTALL TCM Installation

6. INSTALL MANIFOLD STAY Installation

7. INSTALL RADIATOR PIPE CLAMP Installation

8. INSTALL STARTER ASSEMBLY Installation

9. INSTALL FRONT FRAME ASSEMBLY Installation

10. INSTALL STEERING LINK ASSEMBLY Installation

11. INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY

12. INSTALL FRONT NO. 1 STABILIZER BRACKET LH Installation

13. INSTALL FRONT NO. 1 STABILIZER BRACKET RH Installation

14. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

HINT
See the steps from "Install Engine Assembly with Transaxle" through "Install Engine Room Side Cover LH" Installation.