Up to 08/2009
WINDOW / GLASS: QUARTER WINDOW GLASS: INSTALLATION
1. CLEAN QUARTER WINDOW ASSEMBLY
(a) Clean the outer edges of the quarter window assembly with a non-residue solvent.
NOTICE:
* Do not touch the glass surface after cleaning it.
* Be careful not to damage the glass or clips.
2. INSTALL QUARTER WINDOW ASSEMBLY
(a) Clean the quarter window assembly (When reusing the quarter window assembly).
(1) Remove the double-sided tape from the quarter window assembly.
(2) Wipe off any tape adhesive residue with cleaner.
(3) Apply new double-sided tape to the quarter window assembly.
Text in Illustration
(b) Clean the vehicle body surface.
(1) Remove the double-sided tape from the vehicle body.
(2) Wipe off any tape adhesive residue with cleaner.
(c) Using a brush or a sponge, apply Primer M to the exposed part of the vehicle body.
NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
(d) Using a brush or a sponge, apply Primer G to the contact surface of the a new quarter window assembly.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.
NOTICE:
* To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the moulding and glass during application.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(e) Apply adhesive to the quarter window assembly.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
Standard Dimension:
(2) Load the sealer gun with cartridge.
(3) Apply adhesive to the quarter window assembly as shown in the illustration.
(f) Install the quarter window assembly to the vehicle body.
(1) Position the quarter window assembly so that the matchmarks are aligned, and press it in gently along the rim (when glass without a clip is used).
(2) Engage the 3 clips to install the quarter window glass (when glass with all clips is used).
Text in Illustration
(3) Hold the quarter window assembly in place securely with protective tape or equivalent until the adhesive hardens.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Check that the clips are attached to the body correctly.
* Check the clearance between the body and glass.
(4) Lightly press the outer surface of the glass to ensure a close fit that the glass is securely fit to the vehicle body.
(5) Using a scraper, remove any excess or protruding adhesive.
HINT
Apply adhesive onto the glass rim.
NOTICE:
Do not drive the vehicle within the time described in the table below.
Minimum Time:
3. INSPECT FOR LEAK AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
4. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY Installation
5. CONNECT REAR SEAT OUTER BELT ASSEMBLY Installation
6. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH (for LH Side) Installation
7. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH (for RH Side) Installation
8. INSTALL HEIGHT CONTROL SWITCH (w/ Air Suspension) Installation
9. INSTALL RECLINING REMOTE CONTROL BEZEL Installation
10. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (for LH Side) Installation
11. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (for RH Side) Installation
12. INSTALL ROPE HOOK ASSEMBLY Installation
13. INSTALL REAR SEAT SIDE COVER Installation
14. INSTALL REAR DOOR SCUFF PLATE Installation
15. INSTALL REAR FLOOR FINISH SIDE PLATE Installation
16. INSTALL REAR FLOOR FINISH PLATE Installation
17. INSTALL FRONT DECK FLOOR BOX Installation
18. INSTALL NO. 4 REAR FLOOR BOARD (for Compact Spare Tire) Installation
19. INSTALL NO. 4 REAR FLOOR BOARD (for Full Size Spare Tire) Installation
20. INSTALL DECK BOARD SUB-ASSEMBLY Installation
21. INSTALL REAR SEAT ASSEMBLY LH (for LH Side) Installation
22. CONNECT REAR SEAT LOCK CABLE ASSEMBLY LH (for LH Side) Installation
23. INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for LH Side) Installation
24. INSTALL REAR SEAT TRACK BRACKET COVER LH (for LH Side) Installation
25. INSTALL REAR SEAT HEADREST ASSEMBLY LH (for LH Side) Installation
26. INSTALL REAR SEAT ASSEMBLY RH (for RH Side) Installation
27. CONNECT REAR SEAT LOCK CABLE ASSEMBLY (for RH Side) Installation
28. INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for RH Side) Installation
29. INSTALL REAR SEAT TRACK BRACKET COVER RH (for RH Side) Installation
30. INSTALL REAR SEAT CENTER HEADREST ASSEMBLY (for RH Side) Installation
31. INSTALL REAR SEAT HEADREST ASSEMBLY RH (for RH Side) Installation
32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
33. INSPECT SUSPENSION CONTROL SYSTEM (for RH Side)
(a) w/ Air Suspension:
(1) Test Mode Procedure
34. INSPECT SRS WARNING LIGHT
Diagnosis System