From 08/2009
WINDOW / GLASS: WINDSHIELD GLASS: INSTALLATION
1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER
(a) Using a brush or a sponge, coat the application area of the No. 2 windshield glass stoppers with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.
NOTICE:
Only the 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.
2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER
(a) Install 2 new No. 1 windshield glass stoppers to the vehicle body, as shown in the illustration.
NOTICE:
Only the 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.
3. INSTALL WINDSHIELD GLASS RETAINER
(a) Using a brush or a sponge, coat the application area of the windshield glass retainers with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install 2 new windshield glass retainers onto the windshield glass, as shown in the illustration.
Text in Illustration
4. INSTALL OUTSIDE WINDSHIELD MOULDING
(a) Using a brush or a sponge, coat the application area of the outside windshield moulding with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install a new outside windshield moulding onto the windshield glass, as shown in the illustration.
5. INSTALL WINDSHIELD GLASS SEAL
(a) Using a brush or a sponge, coat the application area of the windshield glass seal with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install a new windshield glass seal onto the windshield glass, as shown in the illustration.
Text in Illustration
6. INSTALL WINDSHIELD GLASS
(a) Position the windshield glass.
Text in Illustration
(1) Using suction cups, place the windshield glass in the correct position.
(2) Check that the whole contact surface of the windshield glass rim is perfectly even.
(3) Align the matchmarks on the windshield glass and vehicle body.
NOTICE:
Check that the windshield glass stoppers are attached to the vehicle body correctly.
(4) Remove the windshield glass.
(b) Using a brush, coat the installation surface on the vehicle body with Primer M.
NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(c) Using a brush or a sponge, coat the application area of adhesive with Primer G.
Standard Dimension:
NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
* Apply Primer G onto the ceramic notches.
* If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(d) Apply adhesive to the glass.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
Standard Dimension:
HINT
After cutting off the tip, use all adhesive within the time described in the table below.
Usage Time Frame:
(2) Load the sealer gun with cartridge.
(3) Apply adhesive to the windshield glass, as shown in the illustration.
Standard Dimension:
HINT
Apply adhesive onto the ceramic notches.
(e) Install the windshield glass assembly.
Text in Illustration
(1) Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
NOTICE:
* Check that the windshield glass stoppers are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and windshield glass.
(2) Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body.
HINT
Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.
(3) Using a scraper, remove any excess or protruding adhesive.
Text in Illustration
HINT
Apply adhesive onto the windshield glass rim.
(4) Hold the windshield glass using protective tape until applied adhesive becomes hard.
NOTICE:
Do not drive the vehicle for the time described in the table below.
Minimum Time:
(f) w/ Front Window Deicer System:
(1) Engage the connector.
7. INSPECT FOR LEAK AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
8. INSTALL ROOF HEADLINING ASSEMBLY
(a) Return the front section of the roof headlining assembly to the original position.
9. INSTALL VISOR HOLDER (for LH Side) Installation
10. INSTALL VISOR HOLDER (for RH Side)
HINT
Use the same procedure for the RH side and LH side.
11. INSTALL VISOR ASSEMBLY LH Installation
12. INSTALL VISOR BRACKET COVER (for LH Side) Installation
13. INSTALL VISOR ASSEMBLY RH
HINT
Use the same procedure for the RH side and LH side.
14. INSTALL VISOR BRACKET COVER (for RH Side)
HINT
Use the same procedure for the RH side and LH side.
15. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation
16. INSTALL MAP LIGHT ASSEMBLY Installation
17. INSTALL FRONT PILLAR GARNISH LH Installation
18. INSTALL INSTRUMENT SIDE PANEL LH Installation
19. INSTALL FRONT PILLAR GARNISH RH
HINT
Use the same procedure for the RH side and LH side.
20. INSTALL INSTRUMENT SIDE PANEL RH
HINT
Use the same procedure for the RH side and LH side.
21. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o Automatic High Beam System) Installation
22. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ Automatic High Beam System) Installation
23. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/o Automatic High Beam System) Installation
24. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ Automatic High Beam System) Installation
25. CLEAN WINDSHIELD GLASS Removal
26. INSTALL RAIN SENSOR TAPE Installation
27. INSTALL RAIN SENSOR Installation
28. INSTALL RAIN SENSOR COVER Installation
29. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
30. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
31. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
32. INSTALL FRONT WIPER ARM HEAD CAP Installation
33. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
34. INSTALL FRONT FENDER TO COWL SIDE SEAL RH
HINT
Use the same procedure for the RH side and LH side.
35. INSTALL FRONT FENDER TOP REINFORCEMENT SUB-ASSEMBLY LH Installation
36. INSTALL FRONT FENDER TOP REINFORCEMENT SUB-ASSEMBLY RH
HINT
Use the same procedure for the RH side and LH side.
37. INSTALL ENGINE ROOM SIDE COVER Installation
38. INSTALL ENGINE ROOM SIDE COVER LH Installation