Operation CHARM: Car repair manuals for everyone.

Up to 08/2009





FRONT SUSPENSION: FRONT SUSPENSION MEMBER: INSTALLATION

1. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH

(a) Temporarily install a new front suspension member body mounting rear cushion LH while confirming the installation direction.





NOTICE:
Position the front suspension member body mounting rear cushion in the correct direction.

(b) Install SST as shown in the illustration.





Text in Illustration





SST : 09830-10010

09830-01010

09830-01020

09830-01030

09830-01060

(c) Using SST, install the front suspension member body mounting rear cushion LH as shown in the illustration.





Text in Illustration





NOTICE:
Check that there is no clearance between the front suspension member and the front suspension member body mounting rear cushion LH.

2. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION RH

(a) Temporarily install a new front suspension member body mounting rear cushion RH while confirming the installation direction.





NOTICE:
Position the front suspension member body mounting rear cushion in the correct direction.

(b) Using SST, install the front suspension member body mounting rear cushion RH.

SST : 09830-10010

09830-01010

09830-01020

09830-01030

09830-01060

HINT
Perform the same procedure as the LH side.

3. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION

(a) Temporarily install a new front suspension member body mounting front cushion while confirming the installation direction.





NOTICE:
Position the front suspension member body mounting front cushion in the correct direction.

(b) Using SST, install the front suspension member body mounting front cushion as shown in the illustration.





Text in Illustration





SST : 09830-10010

09830-01010

09830-01020

09830-01030

09830-01060

NOTICE:
Check that there is no clearance between the front suspension member and the front suspension member body mounting front cushion.

4. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER

5. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER

6. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER (w/ Active Stabilizer System)

(a) Install the front suspension member dynamic damper with the 2 bolts.





Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)

7. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER (w/o Active Stabilizer System)

(a) Install the front suspension member dynamic damper with the 2 bolts.





Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)

8. INSTALL FRONT SUSPENSION MEMBER DUMPER WEIGHT

(a) Install the front suspension member damper weight with the 2 bolts.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

9. INSTALL FRONT LOWER SUSPENSION ARM LH Installation

10. INSTALL FRONT LOWER SUSPENSION ARM RH

HINT
Perform the same procedure as the LH side.

11. INSTALL REAR ENGINE MOUNTING INSULATOR ASSEMBLY Installation

12. INSTALL ENGINE MOUNTING INSULATOR RH Installation

13. INSTALL ENGINE MOUNTING INSULATOR LH Installation

14. INSTALL FRONT ENGINE MOUNTING INSULATOR Installation

15. INSTALL FRONT FRAME ASSEMBLY Installation

16. INSTALL STEERING LINK ASSEMBLY Installation

17. INSTALL FRONT ACTIVE STABILIZER CONTROL ACTUATOR ASSEMBLY (w/ Active Stabilizer System)

(a) Install the front active stabilizer control actuator assembly with front stabilizer link assembly.

18. INSTALL FRONT NO. 1 STABILIZER BRACKET LH (w/ Active Stabilizer System) Installation

19. INSTALL FRONT NO. 1 STABILIZER BRACKET RH (w/ Active Stabilizer System)

HINT
Perform the same procedure as the LH side.

20. INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY (w/o Active Stabilizer System)

(a) Install the front stabilizer bar with front stabilizer link assembly.

21. INSTALL FRONT NO. 1 STABILIZER BRACKET LH (w/o Active Stabilizer System) Installation

22. INSTALL FRONT NO. 1 STABILIZER BRACKET RH (w/o Active Stabilizer System)

HINT
Perform the same procedure as the LH side.

23. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

HINT
Refer to the procedure from Install Engine Assembly with Transaxle Installation.