Up to 08/2009

2GR-FXE FUEL: FUEL PUMP: REMOVAL

1. REMOVE FUEL TANK ASSEMBLY

HINT
Removal

2. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

(a) Disconnect the fuel pump connector.





(b) Disconnect the clamp and vapor pressure sensor connector.

(c) Remove the tube joint clip and clamp, and pull out the fuel pump tube.





Text in Illustration





NOTICE:
* Check that there is no dirt or foreign matter around the fuel tube joint and after cleaning off any excess dirt, proceed with the work.
* Be careful not to allow dirt or foreign matter to scratch or come into contact with the fuel tube connector and fuel suction plate that are sealed by O-rings.
* Do not use any tools for this work.
* Do not bend, kink or twist the nylon tube by force.
* Cover the disconnected fuel tube joint with a plastic bag.
* When the fuel tube joint and fuel suction plate are stuck, pinch the fuel tank tube with the fingers, and turn it carefully to release. Disconnect the fuel tank tube.
(d) Remove the 8 bolts, fuel tank vent tube set plate and fuel pump connector plate.





(e) Pull out the fuel suction tube assembly with pump and gauge from the fuel tank.





NOTICE:
* Do not damage the fuel pump filter.
* Be careful not to bend the arm of the sender gauge.
(f) Remove the gasket from the fuel suction tube assembly with pump and gauge.