Disassembly

LIGHTING (EXT): HEADLIGHT ASSEMBLY (for LED Headlight): DISASSEMBLY

1. REMOVE LOCKING CAP

(a) Turn the locking cap in the direction indicated by the arrow shown in the illustration, and remove it.





2. REMOVE NO. 1 HEADLIGHT BULB

(a) Turn the No. 1 headlight bulb in the direction indicated by the arrow shown in the illustration, and remove it.





NOTICE:
Do not touch the bulb glass.

(b) Disconnect the connector and remove the No. 1 headlight bulb.

3. REMOVE FRONT TURN SIGNAL LIGHT BULB

(a) Turn the front turn signal light bulb and front turn signal light socket in the direction indicated by the arrow shown in the illustration, and remove them as a unit.





(b) Remove the front turn signal light bulb from the front turn signal light socket.

4. REMOVE FRONT SIDE MARKER LIGHT BULB

(a) Turn the front side marker light bulb and headlight cord in the direction indicated by the arrow shown in the illustration, and remove them as a unit.





(b) Remove the front side marker light bulb from the headlight cord.

5. REMOVE CLEARANCE LIGHT BULB

(a) Turn the clearance light bulb and headlight cord in the direction indicated by the arrow shown in the illustration, and remove them as a unit.





(b) Remove the clearance light bulb from the headlight cord.

6. REMOVE HEADLIGHT CORD

(a) Disengage the clamp and claw, and remove the headlight cord.





7. REMOVE HEADLIGHT LEVELING MOTOR

(a) Align the notches of the headlight leveling motor and housing, and pull out the headlight leveling motor slightly.





HINT
For the headlight leveling motor RH, rotate it symmetrical to the directional arrow shown in the illustration.

(b) Lower the tip of the headlight leveling motor to disengage it from the reflector and remove the headlight leveling motor.





8. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING

(a) Remove the headlight leveling motor base packing.

NOTICE:
After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.

9. REMOVE HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY

(a) Remove the 4 screws.





(b) Disconnect the 2 connectors and remove the headlight light control ECU sub-assembly.





10. REMOVE HEADLIGHT GASKET

(a) Remove the headlight gasket.

NOTICE:
After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.

11. REMOVE HEADLIGHT REFLECTOR

(a) Remove the 3 screws.





(b) Disconnect the connector and remove the headlight reflector.

12. REMOVE FRONT BUMPER BAR REINFORCEMENT

(a) Remove the 2 screws.





(b) Disengage the 2 guides and remove the front bumper bar reinforcement.