Installation

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE PEDAL STROKE SENSOR: INSTALLATION

NOTICE:
While the battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch is turned on. Therefore, when servicing the brake system components, do not depress the brake pedal or open/close the doors while the battery is connected.

1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

HINT
Adjustments

2. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

NOTICE:
Do not drop the sensor. If the sensor has been dropped, replace the brake pedal stroke sensor with a new one.

(a) When installing a new brake pedal stroke sensor assembly:

NOTICE:
Do not break the sensor lever set pin before installing the brake pedal stroke sensor with the bolts.

(1) Install a new sensor with the 2 bolts.

Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)





Text in Illustration





NOTICE:
* Engage the sensor lever with the brake pedal groove.
* Check that there is no foreign matter attached to the contact surface of the sensor.
* Check that the tip of the sensor lever is protruding from the brake pedal groove.

(2) Firmly depress the brake pedal and break the sensor lever set pin.

(3) Remove the broken lever set pin.

(4) Connect the sensor connector.





(b) When reusing the brake pedal stroke sensor assembly:

(1) Temporarily install the sensor with the 2 bolts.





Text in Illustration





NOTICE:
* Engage the sensor lever with the brake pedal groove.
* Check that there is no foreign matter attached to the contact surface of the sensor.

3. ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY

(a) When reusing the brake pedal stroke sensor assembly:

(1) Connect the sensor connector.





(2) Connect the cable to the negative (-) battery terminal.

(3) Connect the Techstream to the DLC3.

(4) Turn the power switch on (IG).

(5) Turn the Techstream on.

(6) Enter the following menus: Chassis / ABS/VSC/ TRAC / Data List.

(7) Reading the value of the stroke sensor shown in Data List, turn the sensor slowly to the right and left to adjust the output voltage to the standard voltage.





Standard Voltage:





(8) Tighten the 2 bolts.

Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

NOTICE:
Do not depress the brake pedal after turning the power switch on (IG).

Turn the power switch off.

Disconnect the cable from the negative (-) battery terminal.

NOTICE:
After the power switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.

(11) Disconnect the Techstream.

4. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY

HINT
Refer to the procedure up to Install Driver Side Knee Airbag Assembly Installation.

5. CHECK AND CLEAR DTC

(a) Check and clear the DTCs Reading and Clearing Diagnostic Trouble Codes.

6. PERFORM LINEAR VALVE OFFSET LEARNING

(a) Perform linear valve offset learning Initialization.