Installation

HYBRID / BATTERY CONTROL: FRAME WIRE: INSTALLATION

1. INSTALL NO. 3 WIRE FRAME

CAUTION:
Wear insulating gloves.

(a) Install the No. 3 wire frame with the 3 clamps.





(b) w/ Active Stabilizer System:

(1) Connect the 3 connectors (A) as shown in the illustration.





(2) Connect the connector and 2 clamps.

(3) Install the bolt.

Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)

(c) Pass the No. 3 wire frame into the cabin and install the 2 clamps as shown in the illustration.





(d) Install the 3 nuts shown in the illustration.





Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

(e) Install the nut shown in the illustration. (for AWD)





Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

(f) Pass the No. 3 wire frame into the cabin and install the 2 nuts and bolt shown in the illustration.





Bolt - Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)

Nut - Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

(g) Install the 2 nuts and water hose bracket.





Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

(h) Install the nut and heater pipe.





Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

(i) w/ Active Stabilizer System:

(1) Install the 2 nuts and wire harness bracket.





Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

(2) Connect the 2 clamps.





(3) Connect the 2 connectors as shown in the illustration.





(j) Install the 2 bolts and wire harness bracket.





Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

(k) Connect the clamp shown in the illustration.





(l) Connect the 2 clamps shown in the illustration.





(m) Connect the 2 water hose clamps shown in the illustration.





(n) Install the bolt and clamp as shown in the illustration.





Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

(o) Install the bolt and 4 clamps as shown in the illustration.





Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)

(p) Connect the 2 connectors as shown in the illustration.





(q) Install the nut and clamp to the engine room junction block assembly.





Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)

(r) Install the No. 3 relay block cover.





2. INSTALL NO. 2 LUGGAGE COMPARTMENT SIDE COVER PROTECTOR (w/ Active Stabilizer System) Installation

3. INSTALL NO. 6 WIRING HARNESS PROTECTOR

(a) Install the No. 6 wiring harness protector with the 4 nuts.





Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

4. CONNECT REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY (for AWD)

CAUTION:
Wear insulating gloves.

(a) Connect the No. 3 wire frame to the rear traction motor with transaxle assembly with the 2 nuts.





Torque : 15 Nm (153 kgf-cm, 11 ft-lbf)

(b) Connect the 2 connectors and clamp to the rear traction motor with transaxle assembly.





5. CONNECT POWER STEERING CONVERTER ASSEMBLY

CAUTION:
Wear insulating gloves.

(a) Install the bolt and clamp, and connect the connector to the power steering converter assembly.





Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)

(b) Install the bolt and connector to the power steering converter assembly.





Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)

6. INSTALL NO. 1 POWER STEERING BRACKET

(a) Install the No. 1 power steering bracket with the 3 bolts.





Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

7. CONNECT HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

CAUTION:
Wear insulating gloves.

(a) Connect the No. 3 wire frame to the hybrid battery junction block assembly with the 2 nuts.





Text in Illustration





Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)

NOTICE:
* Make sure that the ends of the No. 3 wire frame are not crossed over each other.
* Be sure to connect the No. 3 wire frame to each correct terminal as shown in the illustration.

(b) Connect the No. 3 wire frame connector to the hybrid battery junction block assembly.

(c) Connect the No. 3 wire frame with the bolt.

Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)

8. CHECK HIGH VOLTAGE CABLE CONNECTION Installation

9. INSTALL NO. 1 BATTERY COVER LID Installation

10. INSTALL FRONT FLOOR CARPET ASSEMBLY Installation

11. INSTALL AIR INTAKE COVER Installation

12. INSTALL REAR SEAT SIDE COVER LH Installation

13. INSTALL REAR SEAT SIDE COVER RH

HINT
Perform the same procedure as for the LH side.

14. INSTALL LOWER CENTER PILLAR GARNISH LH Installation

15. INSTALL REAR DOOR SCUFF PLATE LH Installation

16. INSTALL FRONT DOOR SCUFF PLATE LH Installation

17. INSTALL LOWER CENTER PILLAR GARNISH RH

HINT
Perform the same procedure as for the LH side.

18. INSTALL FRONT DOOR SCUFF PLATE RH

HINT
Perform the same procedure as for the LH side.

19. INSTALL REAR DOOR SCUFF PLATE RH

HINT
Perform the same procedure as for the LH side.

20. INSTALL REAR CONSOLE BOX ASSEMBLY

HINT
Installation.

21. INSTALL REAR SEAT ASSEMBLY LH

HINT
Installation.

22. INSTALL REAR SEAT ASSEMBLY RH

HINT
Installation.

23. INSTALL FUEL TANK ASSEMBLY

HINT
Installation.

24. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH

HINT
Installation.

25. INSTALL INVERTER TRAY BRACKET SUB-ASSEMBLY Installation

26. INSTALL INVERTER WITH CONVERTER ASSEMBLY

HINT
Installation.

27. INSTALL SERVICE PLUG GRIP Installation

28. INSTALL BATTERY SERVICE HOLE COVER Installation

29. CONNECT CABLE TO BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

(a) Connect the 2 clamps.





(b) Install the nut, and the connect the connector to the positive battery terminal.

Torque : 7.6 Nm (76 kgf-cm, 67 in-lbf)

(c) Connect the negative battery terminal.

Torque : 5.4 Nm (55 kgf-cm, 47 in-lbf)

30. INSTALL FRONT DECK FLOOR BOX

HINT
Installation.